Key Training Material for MX 8600S

1. NHSSP (Nautilus Hyosung Service School Program) 300

Key Training Material for MX 8600S
Technical Support Center
July. 2017

2.

Contents
Session 1 : Introduction
✓ NHSSP (Nautilus Hyosung Service School Program)
✓ Main Purpose of this Training
✓ Terminologies
✓ Tool & Jig List necessary for this Training
✓ Issue Reporting (TRS, TPS)
✓ Mobile Error Code App
✓ NH Contact Information
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Technical Support Center

3.

1. Introduction
1) NHSSP (Nautilus Hyosung Service School Program)
Level
L1
Audience
Sales
Field Technician
Software Engineer
Repair Engineer
Certified person with
Application developer
NHSSPS 300 or 350
with more than
Depot engineers with
2 years
more than 5 years
Prerequisite
-
-
2nd Line Technician
with less than 5 years
Code
NHSSP 100
NHSSP 200
NHSSP 300
NHSSP 400
NHSSP 500
Name
Sales Service School
Program
Basic 1st Line
Maintenance School
Program
Basic 2nd Line Maintenance School Program
Software School
Program
Depot Repair School
Program
Hours
4hrs
12hrs
27hrs
25hrs
45hrs
Fee
US$150/trainee
US$450/trainee
US$900/trainee
US$900/trainee
US$2,500/trainee
Material
Tr
Tr, Op
Tr, In, Op, Mt
Tr
Tr, Depot Mt
N/A
N/A
Custodian or 1st line
Technician with more
than 3 years
Prerequisite
Code
L2
Custodian
Certified person with
NHSSPS 300
2nd Line Technician
with more than 5 years
NHSSP 250
NHSSP 350
Advanced 1st Line
Maintenance School
Program
Advanced 2nd Line
Maintenance School
Program
Hours
27hrs
45hrs
Fee
US$900/trainee
US$1,500/trainee
Material
Tr, Op
Tr, In, Op, Mt
Name
N/A
Tr : Training Material, In : Installation Manual, Op : Operating Manual, Mt : Maintenance Manual
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Technical Support Center

4.

1. Introduction
2) Main Purpose of this Training
◈ To implement High Level Diagnostics and Proper Troubleshooting for yourselves
within half hour
- Fully understanding about Hyosung ATM’s Structure, Mechanism, Design
Concept, Driving Principle, Diagnostic utility
◈ To reduce the repeated service calls from branch and prevent them in future
if it will occur
- Try to figure out the Root Cause to cause any problem even if it will take lots of
your efforts
◈ To be a professional NH ATM’s Specialist or Instructor
- Concentrate on Session first, Discuss each other second, Practice to teach
others third
◈ To Report Error and Problem Situations exactly with Several kinds of Evidence
to Hyosung in case you can’t recover or work out a problem
- What’s the Evidence?
That is Serial No, EJ file, Log data, Error code, Photo, Detail Descriptions
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Technical Support Center

5.

1. Introduction
3) Terminologies
No
Abbreviations
Description
1
AD board
2
ADA
The American Disabilities Act
3
AP
4
No
Abbreviations
16
H/W
Hardware
17
IDC
Identification Card Device
Application Program
18
IR
Infrared Radiation
Assy
Assembly
19
I/F
Interface
5
B/D
Control Board
20
ISO
International Standard Organization
6
BRM
Bill Recycling Machine
21
JPR
Journal Printer
6-1
BC
Bill Checker
22
LCD
Liquid Crystal Display
BMD
Body Module-Down
(Lower Body of the Machine)
23
MCU
Magnetic Card Unit
24
MTP
Mid Transport Path
BMU
Body Module-Up
(Upper Body of the Machine)
25
MR
Magnetic Recognizer
26
OPL
Operation Panel for Customers to Operate
27
OSD Board
28
P/S
Power Supply
29
PIN
Encryption PIN Pad
30
PNC
Panel Control Board
31
PTR
Printer (mainly Receipt Printer)
32
S/W
Switch
33
SIU
Sensor and Indications Unit
34
SP
Service Provider
35
SPR
Slip Printer (Receipt Printer)
36
SPL
Service Panel and Screen for Operator
37
UV
UltraViolet
38
TM
Test Module (Depot Level Diagnostic Program)
39
T/S
Touch Screen
40
TTU
Text Terminal Unit (OPL or SPL)
41
VFD
Vacuum Fluorescent Display
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VDM
Vendor Dependent
Mode
Technical
Support Center
6-2
6-3
Analog Digital Board
6-4
CSM
Customer Service Module
6-5
DPC
Deposit Cassette
6-6
RC
Recycle Cassette
6-7
RJC
Reject Cassette
6-8
TSK
Temporary Stacker
6-9
UTC
Utility Cassette
7
BATT S/W
Battery Switch
8
CAM
Camera Unit
9
CDU
Cash Dispenser Unit
10
CE
Control Electronics
11
CIS
Contact Image Sensor
12
EMV
Europay, Mastercard, Visa
13
EP
Elementary Program
14
EPP
Encryption PIN Pad
15
Earphone Jack
Voice Converter for
Visually Disabled Persons (ADA)
Description
On Screen Display Board

6.

1. Introduction
(+) Screwdriver
Nipper/Nose plier
Narrow tip
Dust Remover
(-) Screwdriver
Spring hooks
Cable ties
Multi-tester
Clean cloth
Narrow tip
Cotton bud/Swab
Alcohol
Dust
Blower
Non Alcohol
air spray
Anhydrous Ethanol
(98% Medical)
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Soft
Technical Support Center

7.

1. Introduction
Inspection Mirror
Magnifier/Loupe
Brush
Scotch tape
Cut Nipper
Soft brush
Cutter
USB Cable
Screws
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Technical Support Center

8. 1. Introduction

5) Issue Reporting : TRS (Trouble Reporting Sheet)
☞ Essential Information from your side
1) ATM Serial Number, Module Serial Number
2) Issue Date &Time (Approximately)
3) Error code
4) Issue description (In detail)
5) Your actions to be taken from field (step by step)
6) Trace file (especially Nextware)
7) Captured image like Screen, photo
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Technical Support Center

9. 1. Introduction

5) Issue Reporting : TRS (Trouble Reporting Sheet)
Customer
Installation Date
No
Checked item
1
Module Serial Number
2
AP Version
3
SPR SP/EP Version
S/W
4
MCU SP/EP Version
Version
5
BRM SP/EP Version
6
EPP ROM Version
Basic
info.
7
Module occurred trouble
8
Error Code
9
Electronic Journal File
10
Trace File
11
Screen Capture or Photo
12
The status of machine presently
Date
Inspector
Description
ATM Model
ATM Serial Number
Remark
(BRM, SPR, MCU, EPP, LCD, PNC, VFD, Power Supply, Program, Etc)
(Attached or Not)
(Attached or Not)
(Attached or Not)
(Temporary operating, Stopping, Replacing other module)
Step 1)
Issue
Step 2)
Situation
Step 3)
(Step by step
Step 4)
and in detail)
Step 5)
Major
Info.
1
2
3
4
5
6
When was it reported for the first time?
How many times occurred same issue this machine?
Does this issue repeatedly occur at any time?
Has it been reported this issue even in other machine?
Please write down all your action about this issue.
Picture 1
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Picture 2
Technical Support Center

10. 1. Introduction

☞ Directory path for capturing file
Item
Journal File
Camera Capture
File
Directory Path and Description
Remark
D:\Ejournal\
D:\Ejournal\Camera\
1. AP & Communication
D:\MoniPlus2SLog\YYYYMMDD\ “APLogYYYYMMDD.log”,
“DumpYYYYMMDD.txt”
2. SP (Nextware)
D:\MoniPlus2SLog\BStrace.nwlog
D:\MoniPlus2SLog\YYYYMMDD\ : YYYYMMDDHHMMSS.nwlog
Trace File
Original (10MB)
Copied file
3. Watchdog
D:\Trace\WatchDogDD.Txt”
4. BRM
1) BC Image
D:\TRACE_BRM\BCU\IMG\YYYY\MM\DD
2) BC Serial No Image D:\TRACE_BRM\BCU\ SERIALNUMBERS
\YYYY\MM\DD
3) BC Log
D:\TRACE_BRM\BCU\LOG\YYYY\MM\DD
4) Comm Log
D:\TRACE_BRM\EP\YYYY\MM\DD
5) Sensor Log
D:\TRACE_BRM\EP\YYYY\MM\DD
6) Trace Log
D:\TRACE_BRM\EP\YYYY\MM\DD
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Technical Support Center

11.

1. Introduction
6) Mobile Error Code App
: You will get and update all error codes regarding all ATMs produced by Nautilus with this mobile application!!
Case 1. Installation Instruction
1) Android Phone (OS version is same or higher 3.0)
Try to access the following URL, download ‘ProblemCode.apk’ and execute it
- URL : http://oms.hyosung.com/mobile/problemcode.jsp
- File name : ProblemCode.apk
2) IOS Phone (OS version is same or higher 5.1
Try to access the following URL and automatically install it
- URL : http://oms.hyosung.com/mobile/problemcode.jsp
Case 2. Log In approval
1) If you would like to get approval of Log In, you shall provide NH with your personal information
Feature
Log In
Not Log In
Notice
O
X
Modification of Error code
O
X
Movie for troubleshooting
O
X
Updating movie version
O
X
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Technical Support Center

12. 1. Introduction

6) NH Contact Information
Channel
Person in charge
Escalation
All technical Support
(Main Coordinator)
MANSOO
LEE
E-mail)
Mansoo.lee@hyosung.com
Tel)
+62-21-2933 2891~2
Mobile)+62-811-180-0020
ILJE
HYUNG
E-mail)
hds-ijhyung@hyosung.com
Training
(Carbon Copy)
DAEWON
JEOUNG
E-mail)
daewon.jeong@hyosung.com
Tel)
+82-2-6181-2623
Mobile) +82-10-8482-1357
KEUMBO
NA
E-mail)
keumbo.na@hyosung.com
Tel)
+82-2-6181-2437
Mobile) +82-10-4781-8897
KWANGMIN
YOU
E-mail)
Kwangmin.you@hyosung.com
Tel)
+82-2-6181-2155
Mobile) +82-10-4713-8724
SANGYOUNG
LEE
E-mail)
sangyoung.lee@hyosung.com
Tel)
+82-2-6181-2377
Mobile) +82-10-9022-6636
SANGCHUL
CHO
E-mail)
Sangchul.cho@hyosung.com
Tel)
+82-2-6181-2382
Mobile) +82-10-3296-8396
SEOKWONWON
JANG
HONGJOON
KIM
E-mail)
Hongjoon.kim@hyosung.com
Tel)
+82-2-6181-2211
Mobile) +82-10-5033-4310
Spare Part & RMA
(Carbon Copy)
Software
Development
(Carbon Copy)
Sale
(Carbon Copy)
- 12 -
JANGUK
LEE
E-mail)
seokwon.jang@hyosung.com
Tel)
+82-2-6181-2383
Mobile) +82-10-4817-3410
E-mail)
julee@hyosung.com
Tel)
+82-2-6181-2180
Mobile) +82-10-4204-0700
Technical Support Center

13. Contents

Session 2 : MX 8600S ATM System Overview
✓ External & Internal Appearance
✓ Dimension
✓ Installation Condition and Space
✓ System Installation
✓ Summary of Specifications
✓ Devices of MX8600S
✓ System Diagram
- Block Diagram
- Cable Diagram
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Technical Support Center

14.

2. MX 8600S ATM System Review
1) External & Internal Appearance
Customer Display
with Touch Screen
Cabinet Body
Ear Phone Jack
Receipt Printer Slot
Card Reader
Encryption PIN Pad
RF
Finger Print
Detect Sensor
Lock Device
Safe Body
[ External Appearance ]
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Technical Support Center

15.

2. MX 8600S ATM System Review
1) External & Internal Appearance
Encryption PIN Pad
OPL (Operation Panel for Customers)
Control Electronics
Power Supply
Receipt Printer
Upper Body of BRM
Lower Body of BRM
[ Internal Appearance ]
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Technical Support Center

16.

2. MX 8600S ATM System Review
2) Dimension
[ FRONT VIEW ]
[ SIDE VIEW ]
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[ PLAN VIEW]
Technical Support Center

17.

2. MX 8600S ATM System Review
3) Installation Condition and Space : Recommended Installation and Service Clearance
[ Minimum Installation]
[ SIDE Elevation ]
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Technical Support Center

18.

2. MX 8600S ATM System Review
4) System Installation(Unpacking the ATM)
► Unpack the machine on top of the palette.
1. Cut the straps that are fastened around the box with a knife. (Be careful when cutting the straps. Refer to figure below.)
2. Use an appropriate tool to remove the nails from the palette. (Refer to figure below)
3. Remove the lid, then box from the top. Do not discard the packaging materials until you haveverified any shipping
damage claim. Contact your distributor immediately if you see any shipping damage.
Store the box in a safe place to re-use or discard of appropriately.
4. Verify the contents carefully with the packing list to be sure all items listed are included. Notify your distributor of
any shortages.
5. If only the palette needs to be removed, lift the whole machine from the bottom and set it aside.
► Removing equipment from the Palette
1. Removing bolts from equipment locking bracket.
2. Removing the Adjustor with a spanner.
3. Lifting equipment using a lifting device.
4. Moving this ATM machine to the installation site.
PRECAUTION:
MX8600S ATM machine is very heavy equipment and can cause injuries if
not handled with caution. Read the following carefully.
Firmly close the vault door and lock the door by turning the knob completely.
Only experienced staff members should move the heavy machine.
Do not tilt the ATM when moving
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Technical Support Center

19.

2. MX 8600S ATM System Review
4) System Installation(Bottom of ATM & Anchor Point)
[Bottom of ATM]
[Anchor Point]
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Technical Support Center

20.

2. MX 8600S ATM System Review
4) System Installation(Anchor Detail)
[Anchor Detail]
Bolts
Type-either resin anchor or shield anchor bolts
Size-5/8 in. (M16)
Minimum Length-5.9 in. (150mm)
Strength-high tensile (minimum ISO property class 8.8)
Washers
Type-flat, steel (as per DIN7349 or equivalent)
Size-5/8 in. (M16)
Outer diameter-no greater than 1.58 in. (40mm)
Minimum thickness-0.2 in. (6mm)
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Technical Support Center

21.

2. MX 8600S ATM System Review
4) System Installation(Anchor Detail)
[Anchor Detail]
Lower Unit Opening
Anchor point
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Technical Support Center

22.

2. MX 8600S ATM System Overview
5) Summary of Specification
Item
CPU
Memory
Storage
Device
Specification
DDR Memory
HDD
2nd HDD
FDD
ODD
Operating System
Main
Controller
(H81)
DDR-III
SATA TYPE
SATA TYPE
Expansion Slots
2-PCI, 1-PCI-Express x16,
1-PCI-Express x1
H81 Main B/D
Serial Ports
2 Port
User Port 1EA
USB Ports
15 Ports
Main Board 4 Ports,
USB 2.0 Hub 11Ports
User Port 5EA
VGA
LAN
Status Display LED
On-Board Dual VGA(DVI, RGB)
10/100/1000Mbps On-Board
HDD / PWR LED
15” TFT LCD
XVGA
270 cd/m²
15” Infrared Touch Screen
Intel H81 express chipset
Display
Customer
Display
I3 4360
2GB +2GB
500 GB
1 TB
NA
DVD-RW
Windows 7
Remarks (Option)
Input Method
Type
Resolution
Brightness
Touch Screen
Privacy Filter
Guide Light
1024 X 768
NA
Flicker
Indicator
SPR, MCU, BRM
EPP
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Blue
Technical Support Center

23.

2. MX 8600S ATM System Overview
5) Summary of Specification
Specification
Item
Interface Type
USB 1.1(Main)
USB 2.0(BC)
BCU Type
BCU53
Sutter type
Automatic Shutter
Functional Architecture
4 RC/ 1 RJC/ 1 RTC
RC A
Denomination
Dispense
Dispense MAX
Method
Bill Recycle
Module
(BRM50)
Deposit
Input MAX
Method
Install Max
Cassette
Dispense CST
Recycling
RC B
50,000
Recycling
RC C
100,000
Recycling
RC D
100,000
Recycling
300 bills per Transaction
Bundle
50,000
Recycling
RC B
50,000
Recycling
RC C
100,000
Recycling
RC D
100,000
Recycling
300 bills per Transaction
Bundle
Reflux 8,800 ~ 10,000 bills
Non-Reflux 10,000 ~ 10,400 bills
Reflux 2,200 ~ 2,500 per Cassette
Non-Reflux 2,500 ~ 2,600 per Cassette
REJECT CST
3,000 Bills
RETRACT CST
300 Bills
Dispensing Speed
1 Slot
50,000
RC A
Denomination
Remarks (Option)
Max 10 notes/sec
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Technical Support Center

24.

2. MX 8600S ATM System Overview
5) Summary of Specification
Receipt
Printer
(SPR60)
Thermal Line Printing
Printing speed
100mm/sec
Printing Width
80mm Max
Paper
Specification
Paper Roll Capacity
JPR
Safety
&
Security
Specification
Item
Printing Type
Type
Thermal Roll Paper
Width
Max. 80mm
Inner
Diameter
Outer
Diameter
18Φ
Remarks (Option)
Max. 210Φ
Approx. 5,000 Transactions
(114mm/Trans.)
Black Mark Paper Support
Support
Journal Printer
E-JPR
Safety
UL 291 Level-1(Front Access)
Locking device
Cencon Lock + Key Lock
Key Lock
Unique Key
Alarm
NA
Security
NA
Camera
USB Camera 1st(face), 2nd (hand)
Anti-Skimming Device
ASD Module Support(Noise Solution)
Depends on Format and
Paper thickness
Bezel for Anti Skimming(Photo Sensor)
Mirror
Awareness Mirror
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Technical Support Center

25.

2. MX 8600S ATM System Overview
5) Summary of Specification
Item
Pin-Pad
Customer
Input Method Touch Screen
Type
Shutter
Magnetic Stripe
EMV Level-1,2
Card Reader Reject Capacity
(Sankyo)
Card Return
Anti Skimming Solution
Card Trapping
Audio guidance
ADA Audio guidance
Barcode Reader
Additional
function
Finger Print
RF
Detect Sensor
Dimension (H X W X D)
Install Method
Weight
Dimension
Battery
&
Environment Manual
Specification
Metal EPP(PCI Compliant)
IR Type Touch Screen
Motorized
Available
ISO 1,2,3 Read / Write
Available (IC CARD)
50 EA
Available for Power Failure
ASD Module Support(Noise Solution)
Bezel for Anti Skimming(Photo Sensor)
ACT Function Support
Sound Card On-Board
Volume Control Support
NA
NA
Dual-i RF Module
Proximity Sensor
1,472 X 460 X 995 (mm)
Anchor
About 520 Kg
NA
Operator Manual
Maintenance Manual
Site Installation
- 25 -
Remarks (Option)
PCI 3.0
USB Interface
USB Interface, w/ ACT
/w capacitor
Adjust
Technical Support Center

26.

2. MX 8600S ATM System Overview
6) Devices of MX8600S(Control
MX8600S
Electronics (CE, PC)
► The Control Electronics mainly consist of a motherboard, HDD, multiple serial card, and so on.
Basic functions of the control electronics used in this ATM is similar to that of a personal computer you may have in your office
or home with exception of a multiple USB HUB used to communicate with several devices such as a cash dispenser, card reader,
receipt printer and EPP
►Basic Specification
Control Electronics
(CE, PC)
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Technical Support Center

27.

2. MX 8600S ATM System Overview
6) Devices of MX8600S(Customer Display & PIN-Pad)
► The Customer Display welcomes the customer and provides instructions for performing transactions at the ATM.
During the transaction, the ATM prompts the customer to use the customer keypad to enter transaction information.
The 16-key keypad uses an Encryption PIN Pad technology to secure the information entered by the customer at the keypad.
The customer touch screen is used with the customer display. The customer selects functions or enters information by touching
the screen
►Basic Specification of Customer Display
Customer
Display (with
touch screen)
EPP (Encryption
PIN Pad)
2. MX 8600S ATM System Overview
► Customer Input Method
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Technical Support Center

28.

2. MX 8600S ATM System Overview
6) Devices of MX8600S (Motorized Type)
► Motorized Type
For ATMs with motorized card readers, the customer inserts an ATM card into the card entry slot to begin transactions.
The card reader automatically pulls the card into ATM and returns the card when the transaction is completed
►Basic Specification
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Technical Support Center

29.

2. MX 8600S ATM System Overview
6) Devices of MX8600S(Receipt Printer SPR60)
► The receipt printer provides a printed receipt of the customer's transaction. The transaction information
can include the amount of withdrawals, deposits or transfers, the ATM number and location, and other
desired information.
After the customer uses the ATM, a printed record of the transaction information is presented through the
appropriate printer entrance
►Basic Specification
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Technical Support Center

30.

2. MX 8600S ATM System Overview
6) Devices of MX8600S(Bill Recycle Machine BRM50)
►The idea of recycling is to make the cash that is paid in during deposit transactions available again for dispensing.
This considerably lengthens the replenishment or emptying cycles on cash-in/cash-out systems and, at the same time,
the cash holding per system can be reduced.
►Basic Specification
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Technical Support Center

31.

2. MX 8600S ATM System Overview
6) Devices of MX8600S(Power Supply)
► The power supply unit converts AC power to DC power and provides the voltage to various
modules within the system. The power supply unit allows the user to turn on/off the system,
enter power-failure mode, and perform other sequences.
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Technical Support Center

32.

2. MX 8600S ATM System Overview
6) Devices of MX8600S(Security & Safety )
Item
Safety
Locking device
Specification
UL 291 Level-1
E Lock + Key Lock
Key Lock
Common Key
Camera
USB Camera 1st , 2nd
Mirror
Awareness Mirror
Sample Picture
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Technical Support Center

33.

2. MX 8600S ATM System Overview
6) Devices of MX8600S(Security Locking Device)
►Operating and Changing
►Open Lock
1. Insert the current Operating Key Into the lock on the front of the safe door (Figure 1).
CAUTION: Never force the key into the lock. This could cause permanent damage to the lock or the Key, once the
Key is
inserted, do not apply inward or outward axial force to the Key. This could prevent the Lock from opening
correctly
2.
Turn the Key to the RIGHT until it stops, and the bolt is retracted.
<Note!> The Key cannot be removed while the bolt is retracted.
3. Open the safe door
► Close the Lock
1. Close the safe door.
2.
Turn the Key to the LEFT until it stops.
3. Remove the Key.
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Technical Support Center

34.

2. MX 8600S ATM System Overview
6) Devices of MX8600S(Security Locking Device)
► Set Operation Key
The Key lock is shipped to open with a factory SETUP KEY, The Lock installation should be completed prior to setting
the Lock open with an Operating Key. Refer to ZSY Key lock Installation Instructions for installation process
1. Insert the Setup Key into the lock, align the wheels.
<Note!>
Slowly turn the Setup key RIGHT about 150 degrees, there is a “click” when the wheels aligned.
2. Insert the Change Key into the change key hole on the back of the lock Figure 2 , make sure that the key
step Figure fitting tightly with the surface of lock case, otherwise the process cannot continue.
3.
Turn the Change Key to the RIGHT until it stops, approximately one-quarter turn. Leave the Change Key in the
lock.
4.
Insert the Operating Key into the lock on the front of the safe door.
5.
Slowly turn the Operating Key to the RIGHT until it stops.
6.
With the Operating Key securely held in this position, turn the Change Key to the LEFT and remove, turn the
Operation Key to the LEFT until it stops. The Lock is now set to THE Operating Key.
7. With the door open, test the lock several times by turning the Operating Key to the RIGHT until it stops and the
bolt is retracted.
8. NOTE: Always turn the key fully to the LEFT between opening attempts.
9. Close the safe door.
10. Turn the Operating Key to the LEFT and remove
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Technical Support Center

35.

2. MX 8600S ATM System Overview
6) Devices of MX8600S(Security Locking Device)
<Note!>
1. Store your keys in a safe and proper way and keep the storage place secret, and the second key should NOT be
stored inside the safe.
2. Remove the key after opening and locking in order to avoid access for unauthorized persons.
3. If you loss the key, change the combination to another key IMMEDIATELY.
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Technical Support Center

36.

2. MX 8600S ATM System Review
7) ATM Block Diagram
ON-BOARD
HDD (500GB)
HDD (1TB)
DVD-RW
15” OPL
On-Board
VGA(RGB)
KeyBoard
Voice_IF3
Mouse
Sound
2
ADA_Jack
HOST
1
USB HUB #
UPNC_Ex
LAN (TCP/IP)
User Port
USB2(3.0)
User Port
USB3
BRM50 Main
USB4
BRM50 BC
COM1
UPS
Stand-by Switch
[IDR 50,000/ 50,000/
100,000/ 100,000]
COM2
USB HUB #
Touch Screen
On-Board
VGA(DVI)
USB1(3.0)
USB5
SPR60
USB6
MCU
USB7
UPNC_Ex
USB8
User Port
USB9
OPLT
USB10
USB13
EPP8000M
Camera #1
(Face)
Camera #2
(Hand)
RF
USB14
User Port
USB15
User Port
USB11
USB12
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SANKYO MOTOR
(ACT & ASD)
Operator Switch
FLICKER
[CN10_2 : BRM]
[CN10_4 : EPP]
[CN10_6 : SPR]
[CN10_8 : MCU]
Door Sensor
[CN6_14 : Front]
[CN6_13 : Safety]
[CN12_7 : Out door]
Anti Skimming
Bezel Sensor
[CN6_21]
Proximity Sensor
[CN12_19]
ADA Earphone Detect
[CN7_14]
Anti Skimming
Photo Detect Sensor
[CN12_13]
Dual-i
Technical Support Center

37.

2. MX 8600S ATM System Review
1. CE(Engine)
Internal IF
8) ATM Cable Diagram
PCP H81 Main Board
CPU : i3 4360 3.7GHz
Memory : 4GB(DDR-3)
BIOS USB 2.0
On-Board
DVI
On-Board
VGA
Sound
COM1
SATA 3
CE
Supplement
CE
Supplement
SATA 2
(5)
3300000090
SATA 1
F-PANEL
COM2
F-USB
HDD
2nd HDD
(6) 3300000479
HDD LED
P-ON
RESET
CE Supplement
CE Supplement
COM2
CE Supplement
USB HUB B/D
(3) 3200003333 (4) 3200006046
F-USB
CE Supplement
(USB 9~15)
ATXP
MB PWR
(USB 5~8)
USB HUB
Mouse
Keyboard
ODD
(2) 3200002936
- 37 -
CE DC/DC
200W
CE Supplement
FAN
(1) 3266000900
CE PWR
Technical Support Center

38.

2. MX 8600S ATM System Review
2. Customer IF
Panel (OPL)
8) ATM Cable Diagram
BIGTIDE OPL
DVI
(14)3300000474
DVI
CE
Touch Screen
LCD 15”
+ T/S
A/D B/D
24V
(34)3200006364
(16)3400000072
- 38 -
CN8
(10P)
750 P/S
#9
CE USB
Technical Support Center

39.

2. MX 8600S ATM System Review
3. CE(Engine)
External IF
8) ATM Cable Diagram
CE
(ENGINE)
COM1
COM2
(13)3200006129
UPS
SOUND
(15)3200006471
Voice_IF3
USB1
USB2
USB3
USB4
(16)3400000072
(17)3400000006
BRM Main
BRM BC
USB5
USB6
USB7
USB8
(16)3400000072
SPR60
MCU(Sankyo)
UPNC_Ex
USB9
USB10
USB11
USB12
USB13
USB14
USB15
(17) 3400000006
(18)3400000073
(19)3400000003
(20)3400000141
(21)3400000041
(22)3400000142
(23)3300000419
(7)3200006007
SPEAKER
OPL AD B/D
OPL
OPLT
EPP
Camera#1
Camera#2
RF(Dual-i)
VGA
DVI
(14)3305000074
LAN
(24)3200005983
Modular Coupler
(53)3266001799
외부 Outlet(LAN I/F)
3353000022
- 39 -
Technical Support Center

40.

2. MX 8600S ATM System Review
4. Power Supply
Interface
8) ATM Cable Diagram
Power Supply
750W
External AC
Source (33251912)
M/B
(52)33251912
CE
(26)3200006474
MCU
UCM
PBM
(51)3200006051
(33)3200006567
CAPACITOR
AC IN
BATTERY
STAND-BY S/W1
(25)3200006565
SHU
(27)3200006475
SPR
PNC
(28)3200005967
UPNC
ETC
(29)3200005973
PWR_I/F
FAN1(흡입)
UPNC(CN6)
(30)3200002444
UPNC(CN7)
CN8(10)
(34)3200006603
OPL
LED1
CN9(8)
LED2
MAIN P/S S/W
(31)3200006566
CTRL
CN10(14)
(35)3200005971
BMU
BMD
(32)3266000523
- 40 -
(36)3200005958
Technical Support Center

41.

2. MX 8600S ATM System Review
8) ATM Cable Diagram
5. PNC Interface
PNC B/D
P/S
(PNC)
(28)3200005967
(37)3200006477
VOICE(CN5)
EPP
(38)3200006480
PROXIMITY
SENSOR
MCU PHOTO
DETECT
(39)3200006481
(39)3200006481
CN11
CN8
(42)3200006483
Safety Door Sensor
(42)3200006483
Upper Door Sensor
(42)3200006483
(43) 3240000001
Stand-by S/W
(44) 3200001110
CN9
CN6
(42)3200006483
(42)3200006483
(42)3200006483
CN12
VOICE IF(CN6)
MODE S/W
(45) 3266000214
MCU BEZEL DETECT
(9) 3200002715
Outer Door Sensor
(39)3200006481
(42)3200006483
FLICKERs
(BRM/EPP/
SPR/MCU)
CE CASE
P_ON
(40)3200006482
(46)3200006484
(54) 3200003308
CE
(50) 3240000001
(33)3200006567
P/S
(PWR_IF)
CN10
(41)3200006043
USB_7
(19)3400000074
CN7
(46)3200006484
(46)3200006484
CN3
- 41 -
VOICE IF(CN3)
CE RESET
Technical Support Center

42.

2. MX 8600S ATM System Review
8) ATM Cable Diagram
PNC
CN6
(42)3200006483
(40)3200006482
PNC
CN10
(40)3200006482
(40)3200006482
(40)3200006482
6. Front Panel
Interface
(9)3200002715
MCU BEZEL
DETECT SENSOR
CE
(SPK OUT)
BRM FLICKER
ADA JACK B/D
EPP FLICKER
(8)3200006485
SPR FLICKER
MCU FLICKER
CN1
VOICE I/F 3 B/D
UPNC (CN6)
UPNC (CN7)
UPNC (CN8)
(15)3200006471
CN2
(42)3200006483
CN6
(46)3200006484
(37)3200006477
CN3
CN5
CN4
CE
USB
USB_11
USB_12
(21)3400000041
(22)3400000142
CAM1
(7)3200006007
CAM2
SPEAKER
- 42 -
Technical Support Center

43. Contents

Session 3 : Installation Procedure
✓
Physical Setting
✓
Installation Condition and Space
✓
Hardware Setting
✓
Software Configuration
✓
MoniPlus VDM (Diagnostic Utility)
✓
Appendix
- Packing Check Items
- Software Architecture
- File Directory Path
- PACKING:BRM50_SHIPPING
- 43 -
Technical Support Center

44. 3. Installation Procedure

1) Physical Setting
Procedure
Description
Step 1
Verify the power voltage and ground from outlet is satisfied with our proposed condition
[Refer to the “3.3) Installation condition” ]
Step 2
Verify the LAN cable to be used for the ATM is in proper working order
Step 3
Verify the status of Shock watch sensor (white color : normal), Tip Indicator (No blue sand at Center Area:
normal) on ATM Out-box and unpack the ATM Out-box
[See the “4.Appendix :Packing Check Items” ]
Step 4
Verify the installed surface is a flat less than 5 degree and maintenance are is enough for service and operation
[Refer to the “3.3) Installation condition” ]
Step 5
Verify the contents with the packing list to be sure all items listed are included
(Cash Cassette, Reject box, Key (three type), Receipt paper, Receipt spindle)
Step 6
in case of fixing Anchor to ATM (optional), locate the Anchor Template in the bottom of the ATM and then install
the anchors into the ground [Refer to the Appendix of Operator manual]
Place the ATM on top of the anchors carefully
Step 7
Open the Safe door [Refer to the Chapter 4.1 of Operator manual]
Step 8
After the anchor nuts are in place, according to the anchor holes on the bottom of ATM, secure the anchor bolts
snugly. Do not over tighten anchors as it may distort the vault problems with the door linkage
- 44 -
Technical Support Center

45.

3. Installation Procedure
2) Installation Condition
Following conditions should be met before installing equipment.
Temperature : 0℃ ~ 40℃ / 28℉ ~ 104℉
Humidity
Ground (earth) Condition : < 5.0V or
: 25% < RH < 85%, Non-Condensed
< 2.0Ώ (using Earth Resistance Meter)
Installation Voltage Condition : 88 ~ 264V
Power Frequency Condition: 47~63 Hz
Note
Avoid locations where LCD screen is directly exposed to sunlight
Avoid locations where strong static electricity can occur.
Avoid placing the product next to equipment that produce electromagnetic waves.
The floor must allow easy wheelchair access from the front or the side.
Space required for servicing the machine should be considered before installation.
Avoid multi-outlet shared with any other electronic devices
- 45 -
Technical Support Center

46. 3. Installation Procedure

3) Hardware Setting
Procedure
Description
Step 1
Open the Front panel and Safe door respectively and then remove any protective material like sponge,
vinyl
and desiccant
Step 2
Remove the device fixing screws on cash dispenser(two places)
Step 3
Step 4
Step 5
Remove the cash cassette and reject box from the box . Fill each cassette with the appropriate amount
and
carefully place it in the Cash Dispenser. [Refer to the Chapter 4.4 of Operator manual]
Change password to new one with door open
Before closing the safe door, thoroughly test the combination lock by locking and unlocking it more
than five
times. Don’t forget the password at any cost and it would be better to separately keep Safe door key as
preparation for whole set loss.
Open the Front panel of ATM . Place the receipt paper in the Receipt Printer and journal paper in the
Journal
Printer (optional) The paper prints only on one side(shiny side) always the roll when you install paper.
Place the roll so that the coated side(Shiny side) will be facing up. [See the Chapter 4.7 of Operator
manual]
Step 6
Connect the Power cable and LAN cable to the outlets on the wall.
Step 7
Turn the power on and verify that all devices are operational. If any part on the ATM is not operational,
an error
code will be found at Diagnostic of Technician mode and you can handle the corrective action in error
code list .
[See the Appendix of Operator manual] - 46 Technical Support Center

47. 3. Installation Procedure

4) Software Configuration
Procedure
Step 1
Step 2
(2.1~2.7)
Description
Verify the following information will be prepared from Host or Bank
(Host IP, Host Port, ATM IP, ATM Subnet, ATM Gateway, Cassette Denomination, Master key)
Input not only above information but other setting one at Supervisor mode, Operator mode and Technician mode
respectively . [See the 4.3) Software Configuration :Detailed Items at next page]
Default password : Supervisor mode (S0987 or 111111), Operator mode (O0987 or 222222),
Technician mode (T0987 or 333333)
Step 3
Change the default password (Supervisor, Operator, Technician mode) to new one
Step 4
After converting to the Normal (transaction) switch and reboot the ATM
Step 5
Wait until the ATM will connect to the Host
- 47 -
Technical Support Center

48. 3. Installation Procedure

3) Software Configuration (Just for Reference!!)
Procedure
Step 2.1
Item
Step 2.3
Supervisor -> 3.HOST Network -> 2.HOST IP Address
From Host
HOST PORT
Supervisor -> 3.HOST Network -> 3.HOST Port Number
From Host
ATM MODE
Supervisor -> 3.HOST Network -> 1.Set ATM to Client
For Checking
Current Status
Supervisor -> 3.HOST Network -> 6.Current Status
For checking
Supervisor -> 4.ATM Network -> 1.IP Address
ATM Subnet
Supervisor -> 4.ATM Network -> 2.Subnet
ATM GateWay
Supervisor -> 4.ATM Network -> 3.Gateway
Execute
Supervisor -> 4.ATM Network -> 4.Execute
Current Status
Supervisor -> 4.ATM Network -> 7.Current Status
MSG Format
Supervisor -> 4.ATM Network -> 9.Advanced -> 1.MSG Format
3 (default)
LEN Size
Supervisor -> 4.ATM Network -> 9.Advanced -> 2.LEN Size
2 (default)
LEN Format
Supervisor -> 4.ATM Network -> 9.Advanced -> 3.LEN Format
1 (default)
For checking
Technician -> 1. Diagnostic -> Cash Dispenser
-> Set Cassette ID
CST1(10)->1, CST2(10)->2,
CST3(20)->3, CST4(50)->4
Note Value
Supervisor -> 1.Configure -> 11.Note Value
A:10, B:20, C:50, D:100
Denomination
Supervisor -> 1.Configure -> 6.Denomination
CST1:10(A), CST2:10(A),
CST3:20(B), CST4:50(D)
Date/Time
Supervisor -> 1.Configure -> 5. Data/Time
Set Cassette ID
Step 2.4
Remark
HOST IP
ATM IP
Step 2.2
Command Path and Description
SPACE LINE
(RECEIPT PAPER)
Supervisor -> 1. CONFIGURE -> 8. SPACE LINE
<Caution> Don't have to change the default value
Default = “Blank"
Version Info
Supervisor -> 2.Version Info -> 0 (Printing)
* Make sure that three red items above will be executed IN ORDER without any omission at installation (IMPORTANT!!)
- 48 -
Technical Support Center

49. 3. Installation Procedure

3) Software Configuration (Just for Reference!!)
Procedure
Item
UPS IP
Step 2.5
UPS Status
Step 2.6
Step 2.7
Terminal Master
Key
Command Path and Description
Remark
Supervisor -> External UPS -> UPS IP
Supervisor -> External UPS -> DISP UPS STATUS
(You can check the status of UPS by checking In-line power
and temperature)
- If temperature = -1,
UPS is disconnected.
- If In-line power is
"OFF", power is down.
Technician ->1.Diagnostic -> PINpad -> Enter Key
A+B [Triple]
Clear Cash
Operator -> 1.Replenish -> 11.CLR CASH
Clear Card
Operator -> 1.Replenish -> 5.CLR CARD
Add Cash
Operator -> 1.Replenish -> 10.ADD CASH
Print Cash
Operator -> 1.Replenish -> 4.PRNT CASH
Pin Format
In registry,
[HKEY_LOCAL_MACHINE\SOFTWARE\ATM\DevInfo\PINPAD]
"PINFormat"=dword:00000000 (0)
Step 2.8
Reboot
Stand-By-Switch in Normal Mode
Transaction
Balance Inquiry ( to verify the PIN)
0 (ANSI Pin
Format)
* must check all the items again after installing s/w update patch.
* must reboot ATM after closing AP for testing purpose when Proview is used.
- 49 -
Technical Support Center

50. 3. Installation Procedure

5) MoniPlus VDM (Diagnostic Utility)
Command Path : Supervisor mode → Technician → Diagnostic
Necessary for converting Dip Switch at each Device : BRM50 (5th : On)
Main Screen of MoniPlus VDM
1) Lists the VDM version and model name.
2) [Page Up] and [Page Down] scrolls among the menus and screens.
3) [Expand Results] shows the test results in an expanded window.
See the “Expand/Reduce the Results Window” for more information.
4) Shows the image of the ATM model and the status of important sensors.
The important sensors include the sensors of the cash dispenser,
paper status of receipt printer, safe door open, cabinet door open,
headset detection, etc
5) Device List
Up to 10 items can display on each page; there can be multiple pages
when necessary
6) Results area displays the device name, operation (function)selected
and results of the operation.
7) PINPad is enabled only on a touch screen. The PINPad popup displays
when you touch ‘PINPad’. You can enter key values by touching the
virtual keys on the PINPad.
8) Executes the selected menu or menu item or closes the VDM program.
[Up], [Down]: Moves up and down among the device menus in the list.
[Exit]: Closes VDM
[Execute]: Executes the selected menu item
(Device Test screen is typically displayed)
- 50 -
Technical Support Center

51. 3. Installation Procedure

Appendix : Packing Check Items
1) Tip and Tell Indicator
Normal condition
: No blue sand at center area
Abnormal condition
: With blue sand at center area
2) Shock Watch Sensor
Normal condition
: White color at this position
Abnormal condition
: Red color at this position
3) Pallet Chip Block and Out-box
Normal condition
: No damage at both Pallet Chip Block and Out-box
- 51 -
Technical Support Center

52. 3. Installation Procedure

Appendix : Packing Check Item
NO
Position
Result
Check Items
OK
1
2
Aren't there severely damaged marks on surface of Out-box?
Out-box
Aren't there any torn place on surface of Out-box?
3
Aren't there severely damaged sign on each corner or edge of Out-box?
4
Aren't there severely damaged sign on each corner of Pallet?
5
Pallet
6
7
NG
Aren't there any removed wooden plate on Pallet?
Aren't there severely damaged marks on Chip Block of Pallet?
Tip&Tell
8
Isn't there blue sand on center position?
Is there white color on the center of Shock Watch?
Shock Watch
9
Is the Shock Watch label attaching on the Out-box well?
- 52 -
Technical Support Center

53. 3. Installation Procedure

Appendix : Software Architecture
● Vender : Hyosung
● Main : Moniplus2.Loader.exe
HOST
● Dir : C:\Program files
Application
Application(CSP200)
(DDC)
TCP/IP
\Moniplus2S\Bin\
EJ
Logs
● Vender : Nextware
Middleware
● Dir : C:\Program Files
\Nextware\ActiveX
Logs
XFS Manager
● Open Standard, CEN
BSTrace.nwlog
● Dir : C:\Winnt\system32
Cash Dispenser SP
Card Reader SP
...
Printer SP
● Vender : Hyosung
Windows XP Professional
● Dir : C:\Program files
\Nextware\exe
SP : Service Provider
XFS : provides a client-server architecture for financial applications on the Microsoft Windows platform,
especially peripheral devices such as EFTPOS terminals and ATMs. It was initially known as WOSA Extensions
for Financial Services or WOSA/XFS (WOSA stands for Windows Open Services Architecture).
CEN : European Committee for Standardization, Refer to “http://www.cenorm.be/cenorm/”
- 53 -
Technical Support Center

54. 3. Installation Procedure

Appendix : File Directory Structure
Item
Directory Path and Description
1
Execute File
2
Configuration File
3
Journal File
4
Camera Capture File
D:\Ejournal\Camera\ or D:\Program\Hyosung\Logs\Picture
Trace File
1. AP & Communication
D:\MoniPlus2SLog\YYYYMMDD\ “APLogYYYYMMDD.log”,
“DumpYYYYMMDD.txt”
2. SP (Nextware)
D:\MoniPlus2SLog\BStrace.nwlog
D:\MoniPlus2SLog\YYYYMMDD\ : YYYYMMDDHHMMSS.nwlog
3. Watchdog
D:\Trace\WatchDogDD.Txt”
5
Remark
C:\Program files\Moniplus2S\Bin\Moniplus2.Loader.exe
C:\Program Files\MoniPlus2S\Config\
C:\Program Files\MoniPlus2S\ConfigCustomer\
C:\Program Files\MoniPlus2S\ConfigRuntime\
D:\Ejournal\ or D:\Program\Hyosung\Logs\Journal
They may be changed
with customer request
Original (10MB)
Copied file
✓How to install HOST-Simulator
- Change to the Supervisor mode and change the HOST IP and Port(127.0.0.1 & 9999)
- Restart ATM and Wait “Out-Of-Service” Screen
- Stop AP, Start HostSim and Start AP, Wait and Test
- 54 -
Technical Support Center

55. 3. Installation Procedure

Appendix : PACKING:BRM_SHIPPING
MX8600S Front 5 BRKT
1 X1
2 X1
1) BRKT:B50_BMU_FIX_L (4010021558)
3 X1
7 X2
4 X1
6
- 55 -
X2
Technical Support Center

56. 3. Installation Procedure

Appendix : PACKING:BRM_SHIPPING
2) BRKT:BMU_FIX_R (4010021933)
3) BRKT:B50_BMD_FIX_L (4010021508)
7 X2
6 X2
7 X2
5 X3
4) BRKT:BMD_BRKT_PACKING_A (4010021957)
5 X2
7 X2
- 56 -
Technical Support Center

57. 3. Installation Procedure

Appendix : PACKING:BRM_SHIPPING
5) BRKT:SHU_BASE_FIX(4010021607)
1 X1
5 X2
1 X2
- 57 -
Technical Support Center

58. 3. Installation Procedure

Appendix : PACKING:BRM_SHIPPING
MX8600S BMU Front BRKT
1
1
- 58 -
Technical Support Center

59. 3. Installation Procedure

Appendix : PACKING:BRM_SHIPPING
MX8600S BMU Upper BRKT
4
3
2
1
- 59 -
Technical Support Center

60. 3. Installation Procedure

Appendix : PACKING:BRM_SHIPPING
MX8600S TSK PACKING FORM
TSK
1
8100000626, 1ea
FORM:B50_TSK_PEFOAM_FP_FIX
- 60 -
Technical Support Center

61. 3. Installation Procedure

Appendix : PACKING:BRM_SHIPPING
MX8600S CSM PACKING FORM
CSM
1
- 61 -
8100000625, 1ea
FORM:PACKING_CSM_GUIDE_FIX
Technical Support Center

62. 3. Installation Procedure

Appendix : PACKING:BRM_SHIPPING
MX8600S BMD Lower BRKT
1
2
- 62 -
Technical Support Center

63.

Contents
☞ Session 4 : BRM 50 Operating Instruction
: There will be 8 activities to be taken actions for clearing banknote’ jam as follows
- How to open and close the lower unit
- How to replenish the Recycle Cassette (RC) with bills
- How to remove the bills from reject cassette
- How to open and close the upper body of the module
- How to open and close the Customer Service Module (CSM)
- How to open and close the Temporary Stacker (TSK)
- How to remove the bills from utility cassette (UTC)
- How to remove the jam
- 63 -
Technical Support Center

64.

4. BRM 50 Operating Instruction
How to open and to close the lower unit
[ Lower Unit Opening ]
1. To release the lock from system, press the lever A as shown in pictured below. Then, pull the lower unit pressing
lever A until the lower unit is completely taken out
2. Lift up the Mid Transport Path pressing its handle B until it fixesits handle B until it fixes.
- 64 -
Technical Support Center

65.

4. BRM 50 Operating Instruction
Closing Lower Unit (BMD)
1. Close the mid transport path pressing the lever C. At this time, the mid transport path is closed through the 2 steps,
so you have to close it once again pressing the lever C.
2. Push the lower unit into the system until it locks into its position with a click as shown in pictured below.
- 65 -
Technical Support Center

66.

4. BRM 50 Operating Instruction
How to replenish the cassette with bills
This section describes how to replenish the cassette with bills
1. Take out the lower unit from system. (Refer to “Lower Unit Opening.”)
2. Separate the cassette from the set guide holding the handle D.
3. Place the cassette on the flat surface. Turn the key clockwise and open the door.
- 66 -
Technical Support Center

67.

4. BRM 50 Operating Instruction
How to replenish the cassette with bills
4. Press the green lever E and pull the Push-Plate to the end in the arrow direction as the picture below
5. Pull the Push-Plate to the end in the arrow direction.
- 67 -
Technical Support Center

68.

4. BRM 50 Operating Instruction
How to replenish the cassette with bills
5. Check if the Stack Sheet is extruded out of the guide. If it is extruded out of the guide as shown in below picture,
turn the Roller and insert it inside the guide.
6. Replenish the cassette with the bill to the position of the label and push the Push-Plate to the end in the arrow direction pressing
the green lever E
- 68 -
Technical Support Center

69.

4. BRM 50 Operating Instruction
How to replenish the cassette with bills
8. Close the door with the key. After closing the door, remove the key from the cassette.
9. Fold the holder of the cassette and mount the cassette into the set guide.
- 69 -
Technical Support Center

70.

4. BRM 50 Operating Instruction
How to remove the bills from reject cassette
This section describes how to remove the bills from reject cassette.
1. Separate the lower unit from system.
2. Separate the Reject Cassette from the set guide holding the handle A
3. Put the Reject Cassette on the flat surface and open the door by turning the key clockwise.
- 70 -
Technical Support Center

71.

4. BRM 50 Operating Instruction
How to remove the bills from reject cassette
4. Pull the Push-Plate in the arrow direction pressing the green lever B on the bottom of the Reject Cassette until the space is
created enough to remove the bills. Then remove the bills from the Reject Cassette.
5. Close the door of the Reject Cassette with the key. After closing the door, remove the key from the reject cassette
- 71 -
Technical Support Center

72.

4. BRM 50 Operating Instruction
How to remove the bills from reject cassette
6. After closing the door, mount the Reject Cassette into the set guide.
7. Mount the lower unit into system.
- 72 -
Technical Support Center

73.

4. BRM 50 Operating Instruction
How to open and close the upper body of the module
Open the upper body of BRM as follows
1. Open the exterior door of upper body.
2. Pull the upper unit in the arrow direction by pulling down the Pin A if necessary and pushing down the lever B forward
Close the upper body of BRM as follows
1. Push the upper unit into the system until it is locked.
- 73 -
Technical Support Center

74.

4. BRM 50 Operating Instruction
How to open and close the Customer Service Module (CSM)
Opening Customer Service Module
1. Lift up the Customer Service Module holding the handle A and fix it in the lock B.
- 74 -
Technical Support Center

75.

4. BRM 50 Operating Instruction
How to open and close the Customer Service Module (CSM)
Closing Customer Service Module
1. Hold the handle A with one hand and pull the safety lock B in the arrow direction with another hand to release the lock.
2. Slowly push the Customer Service Module in the arrow direction to completely close it.
When it closed completely, press A to fix. At this time, it is closed through the 2 steps, so you have to close it pressing Lock
B
- 75 -
Technical Support Center

76.

4. BRM 50 Operating Instruction
How to open and close the Temporary Stacker (TSK)
Opening the Temporary Stacker (TSK)
1. Push the lever A in the arrow direction to release the lock. Then lift up the Temporary Stack holding the handle B and fix it
in the lock C.
- 76 -
Technical Support Center

77.

4. BRM 50 Operating Instruction
How to open and close the Temporary Stacker (TSK)
Closing the Temporary Stacker (TSK)
1. Hold the handle B with one hand and push the safety lock C in the arrow direction with another hand to release the lock.
Then slowly push the Temporary Stack in the arrow direction to completely close it.
► Caution
Do NOT take your hands off the handle until the upper unit is completely closed
because the safety lock is released!
And also, do NOT hold the other places except the handle!
- 77 -
Technical Support Center

78.

4. BRM 50 Operating Instruction
How to remove the bills from utility cassette (UTC)
This section describes how to remove the bills from utility cassette.
1. Turn the Lever A clockwise and separate the Utility Cassette.
2. Place the Utility Cassette on the flat surface, Then turn the key clockwise and open the door.
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Technical Support Center

79.

4. BRM 50 Operating Instruction
How to remove the bills from utility cassette (UTC)
3. Remove the bills from the Utility Cassette. After removing the bills, close the door and lock it completely with the key.
Remove the key after locking.
5. After closing the door, mount the cassette into BRM50 as shown in picture below.
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Technical Support Center

80.

4. BRM 50 Operating Instruction
How to remove the jam
► If the jam occurs, remove the jam referring to each case of following.
► Case 1: Removing jam from the Customer Service Module
1. Press the green knob A and turn the screw B counterclockwise using (-) driver or coin to open the outer shutter
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Technical Support Center

81.

4. BRM 50 Operating Instruction
How to remove the jam
2. Turn the screw C counterclockwise using (-) driver or coin and open the inner shutter.
3. In case that the jam occurs in the Stack section, move the Push-Plate in the arrow direction by turning the green
knob D clockwise for the jammed bill to be shown.
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Technical Support Center

82.

4. BRM 50 Operating Instruction
How to remove the jam
4. Turn the Knob E counterclockwise to make the jammed bill come out as much as you can remove it. Then remove the jammed
bill with other hand completely.
5. In case that the jam occurs in the separation section, turn the green Knob D counterclockwise and move the Push-Plate (See “3.”)
6. Turn the knob F counterclockwise pressing the Front-Plate with one hand and remove the jammed bill.
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Technical Support Center

83.

4. BRM 50 Operating Instruction
How to remove the jam
7. After removing jammed bill, turn the Screw C and Screw B clockwise to close the inner shutter and outer shutter .
8. Open the customer service module to remove the jammed bill on the transport path.
(Refer to “Opening Customer Service Module”.)
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Technical Support Center

84.

4. BRM 50 Operating Instruction
How to remove the jam
9. Unfasten the Hook on the both side of the customer service module and separate the lower Guide G. (Refer to the picture below)
10. Remove the bill caught in the gap between the guides. Then move the lower Guide to its original position to be hooked.
11. Close the customer service module. (Refer to “Closing Customer Service Module”)
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Technical Support Center

85.

4. BRM 50 Operating Instruction
How to remove the jam
► Case 2: Removing jam from the Front Transport Path
1. Open the upper unit. (Refer to “How to open and close the upper body of module”)
2. Open the customer service module and remove the jammed bill from the lower side.(Refer to “Opening Customer Service Module”)
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Technical Support Center

86.

4. BRM 50 Operating Instruction
How to remove the jam
3. In case that the jam occurs in the Gate section, remove the jammed bill.
4. After removing the jammed bill, close the customer service module and upper unit.
(Refer to “How to open and close the upper body of module” and “Closing Customer Service Module”)
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Technical Support Center

87.

4. BRM 50 Operating Instruction
How to remove the jam
Case 3: Removing jam from BC (Bill Checker)
1. Open the customer service module and temporary stacker.
(Refer to “Opening Customer Service Module” and “Opening Temporary Stacker”).
2. Unlock the green Lever A and lift up BC
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Technical Support Center

88.

4. BRM 50 Operating Instruction
How to remove the jam
3. Continue to hold the lever and remove the jammed bill inside the BC
4. After removing the jammed bill, press the BC completely to lock
5. Close the Temporary Stacker and Customer Service Module.
(Refer to “Closing Customer Service Module” and “Closing Temporary Stacker”)
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Technical Support Center

89.

4. BRM 50 Operating Instruction
How to remove the jam
► Case 4: Removing jam from TOP Transport Path
1. Open the Customer Service Module and Temporary Stacker.
(Refer to “Opening Customer Service Module” and “Opening Temporary Stacker”)
2. Remove the bill from TOP Transport Path.
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Technical Support Center

90.

4. BRM 50 Operating Instruction
How to remove the jam
3. Lift the knob A and remove the jammed bill
4. Close the Customer Service Module and Temporary Stacker.
(Refer to “Closing Customer Service Module” and “Closing Temporary Stacker”)
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Technical Support Center

91.

4. BRM 50 Operating Instruction
How to remove the jam
► Case 5: Removing jam from Temporary Stacker
1. Open the Customer Service Module and Temporary Stacker.
(Refer to “Opening Customer Service Module” and “Opening Temporary Stacker”)
2. Lift the handle A and open the door. Continue to hold the door so that it shouldn’t be closed.
3. To make the space for removing the jammed bill in the Temporary Stacker, turn the knob B
to move the Push-Plate in the arrow direction.
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Technical Support Center

92.

4. BRM 50 Operating Instruction
How to remove the jam
4. Turn the Knob C and remove the jammed bill.
5. To remove the jammed bill from the TOP transport section, open the Temporary Stacker and remove it turning
the Roller in the arrow direction as the picture below.
6. After removing bill, close the Customer Service Module and Temporary Stacker.
(Refer to “Closing Customer Service Module” and “Closing Temporary Stacker”)
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Technical Support Center

93.

4. BRM 50 Operating Instruction
How to remove the jam
Case 6: Removing jam from Mid Transport Path
1. Separate the lower unit from system. (Refer to “How to open and close the lower unit”)
2. Turn the green knob A counterclockwise until the bill on the mid transport path appears. At this time,
remove the jammed bill.
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Technical Support Center

94.

4. BRM 50 Operating Instruction
How to remove the jam
3. Turn the green knob A clockwise until the jammed bill occurred during entering into the cassette shows and then remove
the jammed bill as shown in picture below.
4. Mount the lower unit into system. (Refer to “How to open and close the lower unit”)
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Technical Support Center

95.

4. BRM 50 Operating Instruction
How to remove the jam
► Case 7: Removing jam from cassette
1. Separate the cassette from BRM50. (Refer to “How to replenish the Recycle Cassette (RC) with bills”)
2. Pull the Push-Plate in the arrow direction of the below picture to remove the jammed bill.
(Refer to “How to replenish the cassette with bills”)
3. If turning the Roller of inside from bottom to top, the jammed bill will appear. At this time remove the jammed bill.
4. Return the Push-Plate to its original position and close the cassette door. Then mount it into the set guide.
(Refer to “How to replenish the Recycle Cassette (RC) with bills”)
5. Mount the lower unit into the system.
(Refer to “How to open and close the lower unit”)
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Technical Support Center

96.

4. BRM 50 Operating Instruction
How to remove the jam
► Case 8: Removing jam from reject cassette
1. Separate the reject cassette from BRM50. (Refer to the section of “How to remove the bills from reject cassette”)
2. Open the Reject Cassette Door. (Refer to “How to remove the bills from reject cassette”)
3. Pull the Push-Plate in the arrow direction as the picture below to remove the jammed bills.
(Refer to “How to remove the bills from reject cassette”)
Turn the Gear A in the arrow direction and remove the jammed bill.
4. Close the reject cassette door and mount the reject cassette into the set guide.
(Refer to “How to remove the bills from reject cassette”)
5. Mount the lower unit into the system.
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Technical Support Center

97.

4. BRM 50 Operating Instruction
How to remove the jam
► Case 9: Removing jam from Utility Cassette
1. Separate the upper unit from the system. (Refer to “How to open and close the upper body of module”)
2. Open the Utility Cassette Door. (Refer to “How to remove the bills from Utility Cassette”)
3. Turn the Gear A in the arrow direction and remove the jammed bill.
4. Close the Utility Cassette Door and mount it. (Refer to “How to remove the bills from Utility Cassette”)
- 97 -
Technical Support Center

98. Contents

Session 5 : BRM 50 (Bill Recycling Machine)
1) Technical Specifications
2) Structure and Sub-module
3) Actuator Diagram and Function
4) Sensor Diagram and Function
5) CSM (Customer Service Module)
6) BC (Bill Checker)
7) RC (Recycling Cassette)
8) Mechanical Adjustment Standard
9) Adjustment Items with different denomination or currency
10) Controller Board
11) Disassembly-Assembly Level for Field Engineers
12) Relationship with Module Number and Error code
13) Diagnostic TM Utility
- 98 -
Technical Support Center

99.

5. BRM 50 (Bill Recycling Machine)
1) Technical Specifications
Item
Denomination
Remarks
Deposit
Various Denominations
Dispensing
Up to 4 Denominations
Short Wary
62 ~ 85 mm
Long Way
117 ~ 177 mm
Deposit
Up to 300 bills*
48mm
Dispensing
Up to 200 bills*
47.2mm
Supported Denomination
Supportable Bill Size
Maximum Number of
Deposit or Dispensing
Number
4ea
During Stack
313mm
2950 bills*
During Separation
323mm
3000 bills*
Reject Cassette 1 (RJC)
During Stack
330m
800 bills*
Multipurpose Cassette
(UTC)
During Stack
65mm
300 bills*
Recycle/Deposit
Dispensing Cassette
(RC/DPC)
Storage Capacity
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Technical Support Center

100.

5. BRM 50 (Bill Recycling Machine)
1) Technical Specifications(Specification of External Appearance)
Item
BRM50
Upper Body (BMU)
Lower Body (BMD)
Recycle / Deposit
(RC)
Cassette
Reject (RJC)
Cassette
Utility (UTC)
Cassette
Specification
Dimension
Width : 300 ± 3 (mm)
Length : 865 ± 3 (mm)
Height : 833.5 ± 3 (mm)
Weight
100 Kg (except bill weight)
Dimension
Width : 300 ± 3 (mm)
Length : 560 ± 3 (mm)
Height : 297 ± 3 (mm)
Weight
35 Kg (except bill weight)
Dimension
Width : 300 ± 3 (mm)
Length : 865 ± 3 (mm)
Height: 524 ± 3 (mm)
Weight
43 Kg (except bill weight)
Dimension
Width : 230 ± 3 (mm)
Length : 135 ± 3 (mm)
Height : 431 ± 3 (mm)
Weight
4.3 Kg (except bill weight)
Dimension
Width : 230 ± 3 (mm)
Length : 135 ± 3 (mm)
Height: 431 ± 3 (mm)
Weight
3 Kg (except bill weight)
Dimension
Width : 218 ± 2 (mm)
Length : 178 ± 2 (mm)
Height : 96 ± 2 (mm)
Weight
1 Kg (except bill weight)
- 100 -
Remarks
Technical Support Center

101.

5. BRM 50 (Bill Recycling Machine)
2) Structure and Sub-module
This Bill Recycling Machine (BRM50) can be divided into 2 unites (BMU, BMD) and 7 major modules as follows.
: CSM (Customer Service Module), BC (Bill Checker), UTC (Utility Cassette), TSK (Temporary Stacker),
RC (Recycling Cassette), RJC (Reject Cassette), MTP (Mid Transport Path)
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Technical Support Center

102.

5. BRM 50 (Bill Recycling Machine)
3) Actuator Diagram and Function (RJC)
High-Capacity
Escorw
GM703
GG701
GM603
GM607
GG601
GM604
GM608
GM602
GM702
GG002
UTC
GM601
GM006
GM701
GM609
GM606
GG003
GM002
GG001
GG004
GM001
GM004
GG008
GM402
GG007
GG006
GG005
GM401
GM301
GM201
GM101
GG401
GG301
GG201
GG101
GM302
GM202
GM102
GM005
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Technical Support Center

103.

5. BRM 50 (Bill Recycling Machine)
3) Actuator Diagram and Function(DPC)
- 103 -
Technical Support Center

104.

5. BRM 50 (Bill Recycling Machine)
3) Actuator Diagram and Function
No
Description
Part Number
Type
GM001
Drive Motor of BC & Front Transport
Path
5510000088
2
GM002
TOP Transport Path motor
5510000088
BLDC
Motor
3
GM003
3Way gate motor
5640000135
Step Motor
4
GM004
MID Transport Path Drive motor
5510000075
BLDC Motor
5
GM005
RJC Push Plate motor
5510000096
DC Motor
6
GM007
MID RJC/DPC motor
5510000075
7
GM006
Motor of lower transport path of CSM
5510000075
8
GG001
Front gate solenoid
5639000032
9
GG002
UTC gate solenoid
5639000032
10
GG003
3Way gate solenoid
5639000032
11
GG004
Transit Retract/ Reject gate solenoid
5639000032
12
GG005
RJC gate solenoid
5639000032
13
GG006
RC1 gate solenoid
5639000032
14
GG007
RC2 gate solenoid
5639000032
15
GG008
RC3 gate solenoid
5639000032
16
GG009
RC4 gate solenoid
5639000032
1
BM
Name
- 104 -
BLDC Motor
Rotary
Solenoid
Technical Support Center

105.

5. BRM 50 (Bill Recycling Machine)
3) Actuator Diagram and Function
No
Type
5510000075
GM601
Drive Motor of CSM Separation section
5640000136
BLDC Motor
Step Motor
3
GM602
CSM Push Plate Drive motor
5640000075
Step Motor
4
GM603
CSM Back Plate Drive motor
5640000075
DC Motor
5
GM604
CSM Shutter Drive motor
5640000199
Step Motor
GM606
CSM Lifter Drive motor
5640000133
GM607
CSM Stopper Drive motor
5640000137
GM608
Motor of transport path of CSM Stack section
5640000199
9
GM609
CSM Bill Support motor
5640000133
DC Motor
10
GG601
Shutter lock release solenoid
5639000026
Linear Solenoid
1
GM701
Drive Motor of TSK Separation section
5640000213
2
GM702
TSK Push Plate Drive motor
5640000095
Step Motor
3
1
GM703
GMX01
TSK Stack Damper Drive motor
Drive Motor of RC Separation Section
5640000095
5510000029
BLDC Motor
2
GMX02
RC Push Plate Drive motor
5510000014
DC Motor
3
GGX01
RC security
5639000026
Linear Solenoid
1
GGA01
RJC gate switchover solenoid
5639000032
Rotary
Solenoid
6
7
8
RT/
RJC
Part Number
Motor of lower transport path of CSM
2
TSK
Description
GM006
1
CSM
Name
- 105 -
DC Motor
Step Motor
Step Motor
Technical Support Center

106.

5. BRM 50 (Bill Recycling Machine)
4) Sensor Diagram and Function(RJC)
GS756
High-Capacity
Escorw
GSB01/B02
GS703
GS704
GS753
GS706/707
GS757
GS751
GS015
GS752
UTC
GS012
Interlock
GS020
GS009
GS666/669
GS653/664
GS601/616/603
GS604/605
GS655
GS652
GS657
GS660
GS656
GS803
GS606/617/607
GS610/611
GS608/609/612
GS613/615
GS104
GS007
GS013
GS660
GS620/624
(Horizontal Sensor)
GS618/619
GS006
GS008
GS010
GS657
GL601/602
GS653
GS016
GS011
GS671
GS625/626/627
GS661
GS651
GS665
GS650
GS701/702
GL005
GS654
GS670
GS667
GS668
GS758
GS755
GS004
GS658/659
GS754
GL801
GL804
GS801
GS802
GS003
GS002
GS021
GL006
GS021
GS023
GS405
GS401/402
GS413
GS025
Interlock
GS026
GS414
GS408
GS205
GS201/202
GS305
GS301302
GS314
GS313
GS308
GS105
GS101/102
GS208
GSA52
GS114
GS214
GS213
GSA01
GS113
GS407
GS307
GS207
GS107
GS415
GS315
GS215
GS115
GS410
GS310
GS210
GS110
GS411
GS311
GS211
GS111
GS412
GS312
GS212
GS112
GS108
GSA51
GS104
- 106 -
GSA55
GSA06
GSA53
Technical Support Center

107.

5. BRM 50 (Bill Recycling Machine)
4) Sensor Diagram and Function(DPC)
- 107 -
Technical Support Center

108.

5. BRM 50 (Bill Recycling Machine)
4) Sensor Diagram and Function
No
Name
Function
RANK
1
GS001
Media remained on Interface-F (CEN)
C
2
GS002
Monitoring Interface-F Run
C
3
GS003
Monitoring Gate Motivation and Run
A
4
GS004
RTC Pass Detection
B
5
GS005
Checking Transit CST Path
-
6
GS006
Sensor for CSM Path Error
A
Type
Separation Type
7
GS021
Gate Motivation and Run Monitor MID
C
8
GSB01
Detecting naught on RTC (Left)
C
9
GSB02
Detecting naught on RTC (Right)
C
10
GS014
Detecting CSM-BM Interface
C
11
GS018
Detecting Transit Transport Interface
-
12
GS020
3Way Gate Entry Sensor (RJ Handling)
B
13
GS007
GM002 Encoder Sensor
14
GS008
3Way Gate 0˚, 120˚ Regular Position Detection
15
GS009
3Way Gate Blade Position Control
BM
- 108 -
All-in-one Type
Technical Support Center

109.

5. BRM 50 (Bill Recycling Machine)
4) Sensor Diagram and Function
BM
No
Name
Function
16
GS010
RTC Mounting or Demounting Sensor/Door Open
17
GS013
Sensor for BMU Mounting or Demounting
18
GS015
Sensor for TSK Mounting or Demounting
19
GS016
GM006 Encoder Detection (CSM)
20
GS017
GM007 Encoder Detection (MID)
20
GS019
GM009 Encoder Detection (Transit)
21
GS023
GM004 Encoder Detection (MID)
22
GS026
Sensor for BMD Mounting or Demounting
23
GS027
Transit CST Mounting or Demounting Detection
24
GSA06
RJC, RT/RJC PP Encoder Detection
25
GSD06
DPC PP Encoder Detection
26
GS012
BMU Interlock
27
GS025
BMD Interlock
RANK
Type
All-in-one Type
Cherry
- 109 -
Technical Support Center

110.

5. BRM 50 (Bill Recycling Machine)
4) Sensor Diagram and Function
No
Name
Function
RANK
1
GS601
Sensor for receiving detection (left)
C
2
GS603
Sensor for receiving detection (right)
C
3
GS616
Sensor for receiving detection (middle)
C
4
GS604
Sensor for normal bill detection (left)
C
5
GS605
Sensor for normal bill detection (right)
C
6
GS606
Sensor for detecting bills folded in half (left)
C
7
GS607
Sensor for detecting bills folded in half (right)
C
8
GS617
Sensor for detecting bills folded in half (middle)
C
9
GS608
Separation Control (left ~ middle)
A
10
GS609
Separation Control (right ~ middle)
A
11
GS610
Separation END Detection Sensor (left)
C
12
GS611
Separation END Detection Sensor (right)
C
13
GS612
Separation Control Sensor (left)
A
14
GS613
Separation Control Sensor (right)
A
15
GS615
Separation Control Sensor (middle)
A
16
GS618
110 - (left)
Stack Control- Sensor
Type
CSM
Separation Type
Technical
Support Center
A

111.

5. BRM 50 (Bill Recycling Machine)
4) Sensor Diagram and Function
No
Name
Function
RANK
17
GS619
Stack Control Sensor (right)
A
18
GS620
Shutter PL Hand-Detection Sensor (Front)
C
19
GS624
Shutter PL Hand-Detection Sensor (Rear)
C
20
GS625
Receiving & Hand-Detection Sensor (Left)
C
21
GS626
Receiving & Hand-Detection Sensor (Middle)
C
22
GS627
Receiving & Hand-Detection Sensor (Right)
C
Type
Separation
Type
Detecting the preparation position for PP
23
GS650
Deposit
CSM
Detecting the preparation position for BP
24
GS651
Dispense
Detecting the preparation position for FP
25
GS652
All-in-one Type
Deposit
26
GS655
Separation Pressure Control Sensor
27
GS656
Separation Phases Detection Sensor
28
GS657
G-Roller Phases Detection
Sensor
- 111 -
Technical Support Center

112.

5. BRM 50 (Bill Recycling Machine)
4) Sensor Diagram and Function
No
Name
Function
30
GS659
Shutter Close Detection Sensor
31
GS660
Detecting Missed/Retracted Position of PP
32
GS661
Detecting the preparation position for BP Deposit
33
GS663
Lifer Up Detection Sensor
34
GS664
Lifter Down Detection Sensor
35
GS665
Bill Support Moving Actuator Sensor
36
GS666
Bill Support Down Detection Sensor
37
GS667
Stopper Home Position Detection
38
GS668
Stopper Media Position Detection
39
GS669
Bill Support Up Detection Sensor
40
GS654
Outer Shutter Solenoid Lock Regular Position
41
GS670
Outer Shutter Close Detection
42
GS671
Outer Shutter Open Detection
RANK
Type
CSM
- 112 -
All-in-one Type
Technical Support Center

113.

5. BRM 50 (Bill Recycling Machine)
4) Sensor Diagram and Function
No
TSK
RJC
Name
Function
RANK
1
GS701
Separation Control Sensor (Left)
A
2
GS702
Separation Control Sensor (Right)
A
3
GS703
Detecting Media Residual (Left)
C
4
GS704
Detecting Media Residual (Right)
C
5
GS706
Push Plate Control Sensor (Left)
C
6
GS707
Push Plate Control Sensor (Right)
C
7
GS751
Separation Pressure Detection Sensor
8
GS752
Separation Phases Detection
9
GS754
Front Plate Lock Detection
10
GS756
Push Plate Bottom Detection
11
GS757
Multi Stopper Detection
12
GS758
FP Stack Position Detection
1
GSA01
Detecting RJC Entry / Number of Bill
4
GSA51
Front Plate Control
5
GSA52
Compaction Detection
6
GSA52
PP Bottom Detection
- 113 -
Type
Separation
Type
All-in-one Type
C
Separation
Type
All-in-one Type
Technical Support Center

114.

5. BRM 50 (Bill Recycling Machine)
4) Sensor Diagram and Function
RT/
RJC
RC
No
Name
Function
RANK
1
GSA01
Detecting RJC Entry / Number of Bill
C
2
GSA02
Detecting internal transport path
B
3
GSA03
Detecting the number of bills in RTC
C
4
GSA04
Naught Detection of RTC (Left)
C
5
GSA05
Naught Detection of RTC (Right)
C
6
GSA51
Front Plate Control
7
GSA52
Compaction Detection
8
GSA53
PP Bottom Detection
9
GSA54
Gate switchover detection sensor
1
GSx01
Separation Control Sensor (Left)
B
2
GSx02
Separation Control Sensor (Right)
B
3
GSx04
Naught Detection Monitor
C
4
GSx05
Sensor for controlling the number of bills separated
C
5
GSx07
Feed Roller Phase Control
6
GSx08
Pick-Up Roller Separation Pressure Detection
7
GSx11
Full Detection Sensor
8
GSx12
Bottom Detection Sensor
- 114 -
Type
Separation
Type
All-in-one
Type
Separation
Type
All-in-one
Type
Technical Support Center

115. 5. BRM 50 (Bill Recycling Machine)

5) CSM (Customer Service Module)
- 115 -
Technical Support Center

116. 5. BRM 50 (Bill Recycling Machine)

5) CSM (Customer Service Module)
There are totally nine (9) command in CSM with different transaction mode, which are displaying at different Sensor, Roller,
Guide position respectively.
(1) Deposit Ready
(2) Sutter Open
- 116 -
(3) Deposit Count
Technical Support Center

117. 5. BRM 50 (Bill Recycling Machine)

5) CSM (Customer Service Module)
(4) Deposit Reject (Before Stacking)
(5) Deposit Reject (After Stacking)
- 117 -
(6) Withdrawal Count
Technical Support Center

118. 5. BRM 50 (Bill Recycling Machine)

5) CSM (Customer Service Module)
(7) Banknote Delivery
(8) Banknote Taken
- 118 -
(9) Retract
Technical Support Center

119. 5. BRM 50 (Bill Recycling Machine)

6) BC (Bill Checker) : Senor Type and Layout
Bill checker consists of several sensors to achieve the proprietary recognition and authentication of banknotes. These
sensors operates in the variety range of ray-wavelength (visible, infra-red and ultra-violet parts, etc.), including magnetic
and double detection sensors.
Type
Qty
CIS (Contact Image
Sensor)
2 EA
MR (Magnetic
Recognizer)
3 EA (18 -channel)
UV (Ultra-Violet)
4 EA
DD (Double
Detection)
14 EA
Encoder GS804
Open/Close GS803
MR3
CIS2
GS802B
CIS1
GS801B
MR2
GS802A
GS801A
Ultra Violet
MR1
Double Detection
- 119 -
Technical Support Center

120. 5. BRM 50 (Bill Recycling Machine)

6) BC (Bill Checker) : Flow of Recognition
All banknote signatures extracted from the BC sensors are elaborately combined to determine the denomination and
genuineness of input notes. The sequential flow of the BC operations is as follows:
Start
Get the data of Banknote
(Image, sensor data etc)
ROI(Region of Image) Extraction
Y
Recognition DD
Y
Recognition denomination using
Green Image
Y
Recognition genuineness using
IR Image
Y
Recognition genuineness using
MR data
Y
Recognition genuineness using
UV data
Y
Done (recognition success)
- 120 -
Done (Reject)
Technical Support Center

121. 5. BRM 50 (Bill Recycling Machine)

6) BC (Bill Checker) : Reject Cause
For Reject reason, one is reject for physical feature, another is reject for recognition. Reject Reason is as follows:
Reject Cause
Descriptions
Remark
Banknote size
Abnormal height size and width size
Ex) Height size : ± 6 mm,
Width size : ±16mm
Banknote skew
More than Skew degree
Ex) more than 10°
Banknote Gap
Abnormal interval between two notes
Ex) less than 50mm
Banknote shift
Abnormal shift of banknote
Ex) beyond the CIS range
Banknote Edge
Banknote edge asymmetry
Ex) a – b >= 10 mm
Banknote Dog-ear
Banknote Dog-ear
Based on Article 6
Ex) Area >= 130 mm2
Banknote hole
More than specified area of hole
Based on Article 6
Ex) Hole size > 10mm
Double Detection
Double note
Recognition Reject
Difference with reference Data-Base (Template)
* Threshold can be changed.
But In this case, Reject rate and Accuracy rate for
genuine banknote are reduced mutually
- 121 -
Technical Support Center

122. 5. BRM 50 (Bill Recycling Machine)

☞ Data Gathering Process
Algorithm of BC have life-cycle as belows. Algorithm will be changed continuously.
Stage
Requirements
Development
Certification
Min. 200 notes
per each
denomination
(Degree for used)
A class : 20%
B class : 50%
C class : 30%
Demo Version BC
Mass Note Test
Pilot Test
Min. 3,000 notes
per each
denomination
Certified Version BC
(Upgraded template)
(Degree for used)
A class : 20%
B class : 50%
C class : 30%
Gathering banknote
data from three ATMs
more than a month
Running
Running Version BC
Deliverables
Demo Version BC
&
Suspect
denomination list
Certified Version BC
&
Suspect
denomination list
Certified Version BC
(upgraded template)
Running Version BC
Final Version BC
(Upgrading template)
Action
Development
in NH R&D
Certification
With Bank or DP
Mass note test
in site
Gathering
the banknotes
Process for
updating BC
- 122 -
Technical Support Center

123. 5. BRM 50 (Bill Recycling Machine)

7) RC (Recycling Cassette)
GSX05
GSX04
GSX07
GSX14
GSX08
NO
1
2
3
4
5
6
7
8
Symbol
GSx01
GSx02
GSx04
GSx05
GSx07
GSx08
GSx11
GSx12
9
GSx13
10
11
GSx14
GSx15
(3) Bottom Status
(2) Stacking Mode
(1) Pick-up Mode
GSX08
GSX05
GSX04
GSX07
GSX14
GSX01
GSX02
GSX05
GSX04
GSX14
GSX01
GSX02
GSX07
GSX08
GSX01
GSX02
GSX13
GSX13
GSX11
GSX11
GSX11
GSX12
GSX12
GSX12
Name
Separation Control Sensor (Left)
Separation Control Sensor (Right)
Naught Detection Monitor
Sensor for controlling the number of bills separated
Feed Roller Phase Control
Pick-Up Roller Separation Pressure Detection
Full Detection Sensor
Bottom Detection Sensor
Sensor for detecting Stack Roller Stepping Back
Phase
Front Plate Position Control Sensor
Sensor for detecting the residual quantity of bills
- 123 -
GSX13
Pick-up Mode
Dark
Dark
Light
Light
Stacking Mode
Dark
Light
Light
Light
Bottom Status
Dark
Light
Light
Dark
Light
-
-
Dark
-
Light
-
Light
-
Technical Support Center

124.

5. BRM 50 (Bill Recycling Machine)
8) Mechanical Adjustment Standard
Item
Shutter
Alignment
Interface
Alignment
Gate
Overlap
Belt tension
Pick-up
Roller
Overlap
Location
BMU guide
Factory adjustment only
Interface guide, BMD guide
NONE adjustment
1) Front Gate (GG001)
Factory adjustment only
2) RTB Gate (GG002)
Factory adjustment only
3) 3Way Gate (GG003)
Factory adjustment only
4) Transit Reject Gate(GG004)
Factory adjustment only
5) Recycling Cassette Entry Gate (GG005~009)
Factory adjustment only
RC (Recycling Cassette) Belt
Factory adjustment only
1) CSM Overlap
Factory adjustment only
2) TSK Overlap
Factory adjustment only
3) RC Overlap
Factory adjustment only
Please refer to the maintenance manual for detailed information!!!
- 124 -
Technical Support Center

125.

5. BRM 20 (Bill Recycling Machine)
9) Adjustment Items with different denomination or currency
Procedure
Item
Step 1
Step 2
Step 6
Note
Dip Switch Configuration
RC
Step 3
Step 5
Location
RC Side Guide
RC Bill Stopper
CSM
CSM Side Guide - Factory Adjustment
CSM Position Sensor
- 125 -
Only for using different country’s currency
Technical Support Center

126.

5. BRM 50 (Bill Recycling Machine)
9-1) RC Dip Switch Configuration
▣ Cassette Type mode (Recycle or Deposit) and 16 kinds of Denomination will be configured.
1
2
3
4
5
2nd to 5th Dip Switch : Select Denomination
1st Dip Switch : Select Cassette type mode
- ON : Recycle Cassette
- OFF : Deposit Cassette
NO
1st
Dip Switch
2nd to 5th
Dip Switch
1
1/0
0000
2
1/0
1000
3
1/0
0100
4
1/0
0010
5
1/0
0001
6
1/0
1100
7
1/0
0110
8
1/0
0011
9
1/0
1110
10
1/0
0111
11
1/0
1001
12
1/0
1010
13
1/0
0101
14
1/0
1101
15
1/0
1011
16
1/0
1111
- 126 -
Remark
Cassette mode (Recycle
or Deposit) and 16 kinds
of denomination will be
configured
Technical Support Center

127.

5. BRM 50 (Bill Recycling Machine)
☞ RC Dip Switch Configuration Table for Rupiah Currency
NO
Denominat
ion
Banknote Size
length
Width
1st
DIP S/W
RC Guide
2nd~5th
DIP S/W
Country
Code
Series
Index
Side Guide
Bill stopper
1
1,000
141
65
1 (0)
0000
10
(0x0A)
1,3
1
164
67(4)
2
2,000
140
64
1 (0)
1000
10
(0x0A)
1,3
2
164
67(4)
3
5,000
143
65
1 (0)
0100
10
(0x0A)
1,3
3
164
67(4)
4
10,000
145
65
1 (0)
0010
10
(0x0A)
1,2,3
4
164
67(4)
5
20,000
147
65
1 (0)
0001
10
(0x0A)
1,2,3
5
164
67(4)
6
50,000
149
65
1 (0)
1100
10
(0x0A)
1,2,3
6
164
67(4)
7
100,000
151
65
1 (0)
0110
10
(0x0A)
8
Mix
140
151
64
65
0
0011
10
(0x0A)
- 127 -
1,2,3
-
7
-
164
164
67(4)
67(4)
Technical Support Center

128.

5. BRM 50 (Bill Recycling Machine)
☞ Cassette Type Setting using RC Dip Switch and Registry
Cassette type like withdraw, deposit, recycling can be set up by combining Dip Switch configuration on RC
and Registry setting on software
1) Dip Switch Configuration
Recycling Cassette : 1st digit → On, Deposit Cassette : 1st digit → Off
2) Registry Setting
HKEY_LOCAL_MACHINE\SOFTWARE\ATM\DEVINFO\BRM\COMMON
dwRecycleMode(DWORD) value : 1 → Recycling Mode, 0 → Non-Recycling Mode
Dip Switch configuration
on RC (Recycling Cassette)
Registry Setting
Cassette type
Case 1
Recycling Cassette (1st digit → On)
Recycling Mode (1)
Deposit/Withdraw
Case 2
Recycling Cassette (1st digit → On)
Non-Recycling Mode (0)
Withdraw only
Case 3
Deposit Cassette (1st digit → Off)
Recycling Mode (1)
Non-Recycling Mode (0)
Deposit only
∴ In case of using TM utility
: Support all kinds of Cassette type (Withdraw, Deposit, Recycling) in ATM
In case of not using TM utility : Only support two kinds Cassette type in ATM
(Recycling & Deposit, Deposit & Withdraw)
- 128 -
Technical Support Center

129.

5. BRM 50 (Bill Recycling Machine)
9-2) RC Side Guide
▣ Three different positions of Side Guide will be configured.
NO
Banknote size
(length)
Reference position
to fix Side Guide
Country
Currency
1
120~160
164
Nigeria, Russia, USA,
Euro, Indonesia,
2
126~170
174
China, Thailand
3
140~177
180
India
▣ Recommended Procedure
Step1) Open the cassette door and slowly lift down the push plate after pushing green lever
Step2) Remove four screws at both side in order to remove two Side Guides
Step3) Put the new Side Guide and take the reverse order to disassemble.
In case of Side Guide with 174 and 180, make sure that hook will be in proper condition after pulling it
- 129 -
Technical Support Center

130.

5. BRM 50 (Bill Recycling Machine)
9-3) RC Bill Stopper
▣ Ten different positions of Top Guide will be configured
▣ Recommended Procedure
Step1) Open the cassette door and remove one screw on
Mold Stopper at bottom
Step2) Press the snap lock so that Mold Stopper will be taken out
Step3) Exactly adjust Mold Stopper at both side (Up, Bottom)
referring to Standard Table above
Step4) Make sure that spring inside Mold stopper will be in position
Check point
- 130 -
Technical Support Center

131.

5. BRM 50 (Bill Recycling Machine)
9-3) RC Bill Stopper
▣ Ten different positions of Top Guide will be configured
No.
Bill Size
1
62
2
63
3
64
4
65
5
66
6
67
7
68
8
69
9
70
10
71
11
72
12
73
13
74
Location of Width Guide
RC50
64(1)
(thickness 9mm)
66.5(2)
(thickness 9mm)
66.5(2)
(thickness 9mm)
69(3)
(thickness 9mm)
69(3)
(thickness 9mm)
69(3)
(thickness 9mm)
71.5(4)
(thickness 9mm)
71.5(4)
(thickness 9mm)
74(5)
(thickness 9mm)
74(5)
(thickness 9mm)
74(5)
(thickness 9mm)
76.5(6)
(thickness 9mm)
76.5(6)
(thickness 9mm)
RC Spacer
No cutting
Cutting 1ea
Cutting 2ea
Cutting 3ea
- 131 -
Technical Support Center

132.

5. BRM 50 (Bill Recycling Machine)
9-3) RC Bill Stopper
▣ Ten different positions of Top Guide will be configured
Location of Width Guide
No.
Bill Size
14
75
79(7)
(thickness 9mm)
15
76
79(7)
(thickness 9mm)
16
77
79(7)
(thickness 9mm)
17
78
81.5(8)
(thickness 9mm)
18
79
81.5(8)
(thickness 9mm)
19
80
84(9)
(thickness 9mm)
20
81
84(9)
(thickness 9mm)
21
82
84(9)
(thickness 9mm)
22
83
87(10)
(thickness 7mm)
23
84
87(10)
(thickness 7mm)
24
85
87(10)
(thickness 7mm)
RC50
RC Spacer
Cutting 4ea
Cutting 5ea
Cutting 6ea
None
- 132 -
Technical Support Center

133.

5. BRM 50 (Bill Recycling Machine)
9-5) CSM Side Guide (Factory Adjustment)
▣ Shutter and Side Guide in CSM will be necessary for adjustment with
different bill size
- 133 -
Technical Support Center

134.

5. BRM 50 (Bill Recycling Machine)
9-6) CSM Position Sensor
Position
Position sensor height
Applied Country
Group1
91
China
Group 1,2
91, 82
Indonesia, India, USA
Group 1 : 91
Group 2 : 82
Group 1 : 91
Group 1 : 91
Group 2 : 82
Group 1 : 91
- 134 -
Technical Support Center

135. 5. BRM 50 (Bill Recycling Machine)

10) Controller Board
Name
- 135 -
Description
Main B/D
BRM main control
BMU, CSM, TSK
Communication with CE
RBU B/D
BMD, RC, RJC control
CSM B/D
CSM control
BC B/D
BC control
RC B/D
RC control
Technical Support Center

136. 5. BRM 50 (Bill Recycling Machine)

10-1) Communication Block Diagram
- 136 -
Technical Support Center

137. 5. BRM 50 (Bill Recycling Machine)

10-2) Power Block Diagram
- 137 -
Technical Support Center

138. 5. BRM 50 (Bill Recycling Machine)

10-3) Dip Switch Setting
Main Control Board
1
ON
2
3
4
5
6
7
8
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
Dip Switch
Mode
Description
1
Log transfer using Serial Port
- On : Not transfer log using Serial Port
- Off : Transfer log using Serial Port (Only for Designer)
2
Receiving interrupt signal from
Serial Port
- On : Debug Port Rx Interrupt Enable (Only for Designer)
- Off : Debug Port Rx Interrupt Disable
3
Using the UTC
- On : UTC Disable
- Off : UTC Enable
4
Reserve
-
5
Reserve
-
6
Banknote type
- On : Test note
- Off : Real banknote
7
Reserve
-
8
EP Download type
- On : Boot download using Serial Port (Only for Designer)
- Off : EP download using USB
- 138 -
Technical Support Center

139. 5. BRM 50 (Bill Recycling Machine)

10-3) Dip Switch Setting
RBU Control Board
1
ON
2
3
4
5
6
7
8
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
Dip Switch
Mode
Description
1
2
BRM TYPE
3
4
Using the Transit
5
6
Reserve
7
Reserve
8
Safety TYPE
- On : Transit Enable
- Off : Transit Disable
- On : CEN Type (safe thickness : 50mm)
- Off : Half Inch (safe thickness : 12.5mm)
- 139 -
Technical Support Center

140. 5. BRM 50 (Bill Recycling Machine)

10-3) Dip Switch Setting(BRM50 Series)
- 140 -
Technical Support Center

141. 5. BRM 50 (Bill Recycling Machine)

10-4) Upper Module (BMU) B/D Block Diagram
- 141 -
Technical Support Center

142. 5. BRM 50 (Bill Recycling Machine)

10-4) External Interface Cable Diagram(BMU B/D)
- 142 -
Technical Support Center

143. 5. BRM 50 (Bill Recycling Machine)

10-4) External Interface Diagram(BMU B/D)
- 143 -
Technical Support Center

144. 5. BRM 50 (Bill Recycling Machine)

10-4) External Interface Diagram(BMU B/D)
- 144 -
Technical Support Center

145. 5. BRM 50 (Bill Recycling Machine)

10-4) Lower Module (BMD) B/D Block Diagram
- 145 -
Technical Support Center

146. 5. BRM 50 (Bill Recycling Machine)

10-4) External Interface Cable Diagram(BMD B/D)
- 146 -
Technical Support Center

147. 5. BRM 50 (Bill Recycling Machine)

10-4) External Interface Cable Diagram(BMD B/D)
- 147 -
Technical Support Center

148. 5. BRM 50 (Bill Recycling Machine)

11) Disassembly-Assembly Level for Field Engineers
Items
Unit Level
Location details
Remark
BMU(Body Module Up), BMD (Body Module Down)
CSM (Customer Service Module), BC (Bill Checker), UTC (Utility Cassette),
Module Level
TSK (Temporary Stacker), RC (Recycling Cassette), RJC (Reject Cassette),
Available disassembly
or assembly level for
authorized field
engineers
MTP (Mid Transport Path)
Sub-Assembly Level
CSM Shutter, RC Front Cover, RC Base
Controller board : Main Controller, BMU Controller, CSM controller
Solenoid, Motor which are accessible without disassembling module
Component Level
All sensor , prism which are accessible without disassembling module
Etc
All other Module, Sub-Assembly and components except descriptions above
- 148 -
Available disassembly
or assembly level for
authorized repair
engineers
Technical Support Center

149. 5. BRM 50 (Bill Recycling Machine)

12) Diagnostic : BRM50 TM Utility
Step 1. Preparation
(1) Verify that your OS (Operating System) will be Windows XP or Window 7
(2) BRM50 USB driver and BRM50 TM utility should be installed.
- BRM50 USB driver (DriverInside, V01.02.10) will be necessary
for installation in advance
- BRM50 TM utility (TM-BRM5x-4C, V01.03.01)
(3) In order to get license key of BRM50, click the “GetMahineID” file
and send your Machine ID to your contact person
BCU53
(4) Connect two USB cables to PC and BRM50 & BC respectively
BRM50
(5) Verify that device name on device manager will be displaying correctly
- Device name : NH USB Devices-DriverInside \ BCU53, BRM50
(6) Switch on Dip Switch No 5 on BMD controller board in safe door.
(7) Run BRM50 TM program and put license-key on license window
- 149 -
Technical Support Center

150.

5. BRM 50 (Bill Recycling Machine)
12) Relationship with Module Number and Error code
5200301
First digit
Unit No
Second digit
Command No
1
Deposit Ready
Third digit
Sub-Module No
2
Deposit Count
Fourth~ Five digit
Error description
3
Deposit
Six ~ Seven digit
Additional info code
4
Cancel
6
Withdraw Ready
7
Withdraw
8
Cash Present
9
Customer Change
A
Retract CSM (CSM->TSK)
B
Retract TSK (TSK->UTC, RC, RJC)
D
Initialize
E
Shutter Open
F
Shutter Close
X
Replenishment(Transit)
Y
Retract (Transit)
5
Withdrawal Calc.
Q
Deposit Calc.
High-Capacity
Escorw
UTC B
4
6
7
0
3
Command No
2
8
1
A
- 150 -
Command
Technical Support Center

151.

5. BRM 50 (Bill Recycling Machine)
12) Relationship with Module Number and Error code(VDM)
1) Error: Show selected error code and detail information about error code selected.
2) Error Part: Error Part in the device indicates as red color.
3) Action Image/Movie: A video explains how handling error.
4) Recovery Action: Method of handling error is explained by text.
Why the error occurred
Error
Code
How to fix
the error.
Video clip
Where
the error
occurred
How to fix the error.
Recovery action
- 151 -
Technical Support Center

152. 5. BRM 50 (Bill Recycling Machine)

12) Diagnostic : BRM50 TM Utility
Step 2. Welcome Screen
Window menu ①
Main menu ②
Main screen menu ③
⑥ Operating
menu
Common response ④
menu
USB Communication⑤
status
⑦
- 152 -
Device
status
Technical Support Center

153. 5. BRM 50 (Bill Recycling Machine)

12) Diagnostic : BRM50 TM Utility
Step 3. Window Menu Set-up
File Location
- TM root folder\EP\YYYY\MM\DD\Trace
-TM root folder\EP\YYYY\MM\DD\RBU
-TM root folder\ EP\YYYY\MM\DD\Sensor
-TM roof folder\EP\YYYY\MM\DD\Comm
-TM root folder\EP\YYYY\MM\DD\BCImage\HHMMSS
- 153 -
Technical Support Center

154. 5. BRM 50 (Bill Recycling Machine)

13) Diagnostic : BRM50 TM Utility
Step 4. Operation Set-up
Click Read System info (1st) and Read Initial info (2nd) command in order and finally click “Set System Info”
after verifying “Operation/Country” & Denomination Info for sure!!!
1st Click “Read System Info”
2nd Click “ Set Initial Info”
Click finally after verifying
Operation/Country & Denomination info
- 154 -
Technical Support Center

155.

Contents
☞ Session 6 : BRM 50 Module Replacement
- Upper Module (BMU) Replacement
- Customer Service Module (CSM) Replacement
- Temporary Stacker (TSK) Replacement
- TOP Transport Path (TOP) Replacement
- Bill Checker (BC) Replacement
- Front Transport Path Replacement
- Lower Body (BMD) Module Replacement
- Mid Transport Path Replacement
- Upper & Bottom Interface Guide Replacement
- Main Board Replacement
- BMD Board Replacement
- CSM Board Replacement
- 155 -
Technical Support Center

156.

6. BRM 50 Module Replacement
Upper Module (BMU) Replacement
1. Push down the lever handle of the picture below and separate the BMU module from system.
2. Remove M3 Screw (a, 6ea) and disassemble the Cover.
3. Remove the cable tie (b, 2ea).
4. Disassemble the cable of ‘A’ section from the main board.
- Power Cable (CN8) : 3200000971(Front Access Type machine), 3200005929 (Rear Access Type machine)
- USB Cable (CN3)
- Communication Cable (CN4) : 3200005488 (Front Access Type machine), 3200005928 (Rear Access Type machine)
- FG Cable : 3266001365
5. Disassemble the USB Cable from BC.
6. Disassemble the chain.
- 156 -
Technical Support Center

157.

6. BRM 50 Module Replacement
Upper Module (BMU) Replacement
7. Disassemble the Truss M4 Screw (9ea).
8. Lift up BMU from rail and demount it.
9. User the reverse order of disassembling to assemble
- 157 -
Technical Support Center

158.

6. BRM 50 Module Replacement
Customer Service Module (CSM) Replacement
1. Upper Module Assembly Drawing of BRM50
- 158 -
Technical Support Center

159.

6. BRM 50 Module Replacement
Customer Service Module (CSM) Replacement
2. Disassembling CSM Main Cover (4060002319) and removing Cable
1) Open the CSM Module using handle.
2) Disassemble the screws (4ea) in the marked section.
3) Disassemble the Cover (4060002319)
4) Disassemble the Connection Cable of CSM Board and BRM Main Board.
- Cable Number to be disassembled: CN1, CN2 , CN3
- 159 -
Technical Support Center

160.

6. BRM 50 Module Replacement
Customer Service Module (CSM) Replacement
3. Disassembling CSM PL Lock Lever (4010020754)
- To disassemble CSM PL Lock Lever (4010020754), disassemble the screws of the related part.
- Disassemble the Spacer (4010010508).
- 160 -
Technical Support Center

161.

6. BRM 50 Module Replacement
Customer Service Module (CSM) Replacement
4. Disassembling CSM Module
- Rotate to the ejected direction of CSM hinge. (Be sure to check the direction of hinge)
- Disassemble CSM Module from the upper of BRM50.
5. To assemble again, use the reverse order of disassembly
- 161 -
Technical Support Center

162.

6. BRM 50 Module Replacement
Temporary Stacker (TSK) Replacement
1. Open the TOP.
2. Disassemble the junction connector of TOP ~ TSK. (total 6ea)
- Disassembling the junction connector of TSK motor (3ea) : CON1, CON2, CON3
- Disassembling the junction connector : CON4, CON5, CON6
- 162 -
Technical Support Center

163.

6. BRM 50 Module Replacement
Temporary Stacker (TSK) Replacement
3. Disassemble the screws (2ea, a) fixing TSK.
- 163 -
Technical Support Center

164.

6. BRM 50 Module Replacement
Temporary Stacker (TSK) Replacement
4.Open the TSK door and disassemble the fixing screws (4ea, b) inside of TSK.
5. Close the TSK door and disassemble the TSK lifting it.
- 164 -
Technical Support Center

165.

6. BRM 50 Module Replacement
TOP Transport Path (TOP) Replacement
1. Push down the lever handle and demount the BMU module from the system.
2. Disassemble the screws (6ea, a) and demount the B/D cover.
3. Demount the TSK. (Refer to “TSK Replacement” section)
4. Demount the screws (2ea, b) and disassemble the Cable Guide Bracket (C).
- 165 -
Technical Support Center

166.

6. BRM 50 Module Replacement
TOP Transport Path (TOP) Replacement
5. Disconnect the cable related to the TOP replacement. (total 10ea)
1) CSM Cable : 3ea
- CN9 (3200005491), CN11 (3200005492), CN12 (3200005493)
2) System Cable : 3ea
- Power Cable (CN8) : 3200000971 (Front access type machine), 3200005929 (Rear access type machine)
- Communication Cable (CN4) : 3200005488 (Front access type machine), 3200005928 (Rear access type machine)
- USB Cable (CN3)
3) BC Cable : 1ea
- CN10 (3200005490)
4) FRONT Cable : 3ea
- CN14 (3200005495), CN19 (3200005500), CN23 (3200005506)
5) FG Cable : 2ea
- 166 -
Technical Support Center

167.

6. BRM 50 Module Replacement
TOP Transport Path (TOP) Replacement
- 167 -
Technical Support Center

168.

6. BRM 50 Module Replacement
TOP Transport Path (TOP) Replacement
6. Open the TOP lever to open the TOP transport path. Demount the screws (d, 5ea)
- 168 -
Technical Support Center

169.

6. BRM 50 Module Replacement
TOP Transport Path (TOP) Replacement
7. Disassemble the TOP.
8. To assemble again, use the reverse order of disassembly.
- 169 -
Technical Support Center

170.

6. BRM 50 Module Replacement
Bill Checker (BC) Replacement
1. Open the Customer Service Module (CSM) and TOP.
2. Disassemble the BC Cable Cover
- 170 -
Technical Support Center

171.

6. BRM 50 Module Replacement
Bill Checker (BC) Replacement
3. Disassemble the USB and Data Cable.
4. Disassemble the Screws (3ea) fixing BC Module.
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172.

6. BRM 50 Module Replacement
Bill Checker (BC) Replacement
5. Lift up BC Module and disassemble it to its side.
6. To assemble again, use the reverse order of disassembly.
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173.

6. BRM 50 Module Replacement
Front Transport Path Replacement
1. Disassemble CSM Module. (Refer to “Customer Service Module (CSM) Replacement”)
2. Disassemble BC Module. (Refer to “Bill Checker (BC) Replacement”)
3. Disassemble the screws (2ea, a). Then disassemble the Front Cover lifting it up.
4. Disassemble the BC cable cover and BC cable. Turn them on their side as the picture.
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Technical Support Center

174.

6. BRM 50 Module Replacement
Front Transport Path Replacement
5. Disassemble the junction cable (4ea).
- Disassembling the junction cable : 3200005989 (CON8), 3200005550 (CON3)
- Disassembling the solenoid junction : GG001
- Disassemble the motor cable : GM001
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Technical Support Center

175.

6. BRM 50 Module Replacement
Front Transport Path Replacement
6. Disassemble the screws (5ea)
- Disassemble M4X8(b) (4ea) of Front Assembly
- Disassemble M3X6(c) (1ea) of the FG Cable
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Technical Support Center

176.

6. BRM 50 Module Replacement
Front Transport Path Replacement
7. Lift up the FRONT in the arrow direction.
8. To assemble again, use the reverse order of disassembly.
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Technical Support Center

177.

6. BRM 50 Module Replacement
Lower Body (BMD) Module Replacement
1. Open the door of system and demount the lower body (BMD).
2. Disassemble M3 Screw (a) (2ea) and then disassemble the cover.
3. In the “A” section, disassemble the following cables from RBU Board.
- Power Cable (CN26)
- BMU Communication Cable (CN5)
- FG Cable
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Technical Support Center

178.

6. BRM 50 Module Replacement
Lower Body (BMD) Module Replacement
4. Separate the screws of the Rail fixing BMD and disassemble BMD.
5. To assemble again, use the reverse order of disassembly
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Technical Support Center

179.

6. BRM 50 Module Replacement
Mid Transport Path Replacement
1. Push down the lever and demount the BMD from the system.
2. Disassemble the E-RING(a).
3. Disassemble the PL LOCK BRKT(b).
4. Disassemble the Spring(c) connected to MID and PL LOCK BRKT.
5. Disassemble the M3 Screw (2ea, d).
6. Disassemble the RBU B/D Cover(e).
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Technical Support Center

180.

6. BRM 50 Module Replacement
Mid Transport Path Replacement
7. Disassemble the following cables from “A” section.
- Solenoid Cable (CN14)
- Sensor Cable (CN11)
- Motor Cable (CN8)
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Technical Support Center

181.

6. BRM 50 Module Replacement
Mid Transport Path Replacement
8. Disassemble the E-RING (f, 2ea).
9. Disassemble the MID ASSY Assembling Pin (g, 2e).
10. Disassemble the MID ASSY.
11. To assemble again, use the reverse order of disassembly.
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182.

6. BRM 50 Module Replacement
Upper & Bottom Interface Guide Replacement
1. Remove the screws fixing the Interface.
2. To assemble again, use the reverse order of disassembly
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183.

6. BRM 50 Module Replacement
Main Board Replacement
1. Push down the Lever handle and separate the BMU module from the System.
2. Disassemble the Screw M3X8 6ea(a) to disassemble the B/D COVER.
3. After disconnecting all cables, disassemble the Screws (M3X8 4ea, b) and unfasten the hook to disassemble the MAIN B/D
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184.

6. BRM 50 Module Replacement
Main Board Replacement
4. To assemble again, use the reverse order of disassembly
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185.

6. BRM 50 Module Replacement
BMD Board Replacement
1. Push down the lever and separate the BMD Module from the system.
2. Disassemble the Screws (M3X6 (a), 2ea) to disassemble the BMD B/D COVER (b).
3. After disconnecting all cables, disassemble the Screws (M3X6 (b), 7ea) to disassemble the BMD board.
4. To assemble again, use the reverse order of disassembly.
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Technical Support Center

186.

6. BRM 50 Module Replacement
CSM Board Replacement
1. Push down the lever handle and demount the BMU module from the system.
2. Open the CSM Module using handle.
3. Disassemble the Screws (M3X8 (a), 4ea)
4. To assemble again, use the reverse order of disassembly.
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Technical Support Center

187.

6. BRM 50 Module Replacement
CSM Board Replacement
4. Disconnect all cables.
5. Disassemble the Screws (M3X8(b), 4ea) to disassemble CSM board.
6. To assemble again, use the reverse order of disassembly
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188.

Contents
☞ Session 7 : BRM 50 Cleaning & Oiling Standard
- Upper Module (BMU) Sensor Cleaning
- Cleaning Sensor on Customer Service Module (CSM)
- Cleaning Sensor on Temporary Stacker (TSK)
- Cleaning the sensor on Bill Checker (BC)
- Lower Module (BMD) Sensor Cleaning
- Recycle/Deposit Cassette (RC/DPC) Sensor Cleaning
- Cleaning Sensor of Utility Cassette
- Cleaning Sensor of Utility Cassette
- Cleaning Sensor on Reject Cassette (RJC)
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Technical Support Center

189.

7. BRM 50 Cleaning & Oiling Standard
Upper Module (BMU) Sensor Cleaning
1. Open the Customer Service Module & Temporary Stacker.
2. Remove the contaminant using the cotton swab & Air Spray. (Sensor/Prism section)
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190.

7. BRM 50 Cleaning & Oiling Standard
Upper Module (BMU) Sensor Cleaning
3. Lift the Guide by lifting up the Knob
4. Remove the contaminant using the cotton swab & Air Spray. (Sensor/Prism section)
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191.

7. BRM 50 Cleaning & Oiling Standard
Upper Module (BMU) Sensor Cleaning
5. Remove the Utility Cassette (UTC).
6. Remove the contaminant using the cotton swab. (Sensor section)
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Technical Support Center

192.

7. BRM 50 Cleaning & Oiling Standard
Upper Module (BMU) Sensor Cleaning
7. Remove the contaminant using the Air Spray. (Sensor/Prism section)
8. Remove the contaminant from the Front section using the cotton swab. (Sensor section)
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Technical Support Center

193.

7. BRM 50 Cleaning & Oiling Standard
Cleaning Sensor on Customer Service Module (CSM)
1. Open the outer / inner shutter of CSM.
2. Move the Push-Plate to the top.
3. Remove the contaminant using the cotton swab
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Technical Support Center

194.

7. BRM 50 Cleaning & Oiling Standard
Cleaning Sensor on Customer Service Module (CSM)
4. Pull the Front Plate in the direction of separation as much as possible and remove the contaminant using the Air Spray.
5. Remove the contaminant using the cotton swab
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Technical Support Center

195.

7. BRM 50 Cleaning & Oiling Standard
Cleaning Sensor on Customer Service Module (CSM)
6. Open the Customer Service Module and Temporary Stacker
7. Open the lower Guide
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Technical Support Center

196.

7. BRM 50 Cleaning & Oiling Standard
Cleaning Sensor on Customer Service Module (CSM)
8. Remove the contaminant using the cotton swab with the CSM Lower Guide opened.
6. Disassemble the outer shutter Assy. (Removing the screws, 10ea)
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Technical Support Center

197.

7. BRM 50 Cleaning & Oiling Standard
Cleaning Sensor on Customer Service Module (CSM)
10. Remove the contaminant using the cotton swab & Air Spray.
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Technical Support Center

198.

7. BRM 50 Cleaning & Oiling Standard
Cleaning Sensor on Customer Service Module (CSM)
11. Remove the contaminant using the Air Spray.
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Technical Support Center

199.

7. BRM 50 Cleaning & Oiling Standard
Cleaning Sensor on Temporary Stacker (TSK)
1. Open the Temporary Stacker Door.
2. Remove the contaminant using the cotton swab and the Air Spray
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Technical Support Center

200.

7. BRM 50 Cleaning & Oiling Standard
Cleaning the sensor on Bill Checker (BC)
1. Open the Customer Service Module and Temporary Stacker. Then open the BC.
2. Remove the contaminant from the Gate sensor, MR sensor and CIS sensor using gauze, cotton swab and air spray.
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Technical Support Center

201.

7. BRM 50 Cleaning & Oiling Standard
Cleaning the sensor on Bill Checker (BC)
3. Precaution
- Clean the polluted part using gauze (CIS sensor section) and Air Spray (MR sensor section) slightly.
- If it is difficult to remove the contaminant, remove it using gauze with alcohol (CISsensor section)
and cotton swab (MR sensor section). .
- Clean CIS sensor section with the dry duster so that the stain isn’t left there.
- Be careful not to damage the glass of sensor on CIS sensor.
- Be careful not to leave the Fe’s foreign substance on MR sensor section.
- Be careful not to damage the glass of CIS sensor.
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Technical Support Center

202.

7. BRM 50 Cleaning & Oiling Standard
Lower Module (BMD) Sensor Cleaning
1. Open the lower module (BMD).
2. Remove the contaminant using the cotton swab.
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Technical Support Center

203.

7. BRM 50 Cleaning & Oiling Standard
Recycle/Deposit Cassette (RC/DPC) Sensor Cleaning
1. Open the RC Front Door.
2. Remove the contaminant using the cotton swab and Air Spray.
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Technical Support Center

204.

7. BRM 50 Cleaning & Oiling Standard
Cleaning Sensor of Utility Cassette
1. Open the door and remove the contaminant using the cotton swab.
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Technical Support Center

205.

7. BRM 50 Cleaning & Oiling Standard
Cleaning Sensor on Reject Cassette (RJC)
1. Open the Reject Cassette Door.
2. Remove the contaminant using the Air Spray
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Technical Support Center

206. Contents

Session 8 : Card Reader
✓ External Appearance
✓ Principle of Magnetic Recording
✓ Periodic Maintenance
✓ Common occurred issue & Troubleshooting
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Technical Support Center

207.

8. Card Reader
1) External Appearance
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208.

8. Card Reader
2) Principle of Magnetic Recording
Magnetic Head
Pattern of Magnetic Stripe
Waveforms of Read Voltage
Differential Waveforms
TTL
Clock
Output Data
Faraday’s Law ; V = -n (dǾ /dt )
( n : the number of coil in magnetic head,
Ǿ : magnetic flux, t : time)
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209.

8. Card Reader
3) Periodical Maintenance
(1) User Level
- Cleaning must be done with cleaning card
Cleaning point of
rollers
when R/W error happens very often
- R/W error still happen after Head cleaning,
clean the rollers
(2) Field Engineer Level
- At first, check the user level periodical point
- Cleaning the roller by cloth penetrated with
some
alcohol when card cleaning is not effective
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Technical Support Center

210.

8. Card Reader
4) Common occurred Issue & Troubleshooting
“30011” error : The shutter of card reader isn’t open because the micro-switch isn’t fully contacted
Troubleshooting Procedure
(1) Insert the shaft of 2mm diameter into the bezel hole A through plate hole P.
(2) Loosen two Screw B a little bit.
(3) Set micro switch (SW2) ON (OFF → ON) and fix it with Screw B
(4) Checkpoint: After setting SW2 OFF (ON → OFF) by moving the solenoid plunger,
the shutter shall fully close the card entry gate of the bezel
In addition, after returning the solenoid plunger, SW2 shall be set ON.
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211.

8. Card Reader
4) Common occurred Issue & Troubleshooting
Proposed solution : “3001000, 3001400, 3004500” (Card loading position detect error)
Troubleshooting Procedure :
(1) Check the SW1 (Micro switch sensor) Operation with Test card
when the card passing “Position A” at the SW1 lever position
SW1 should keep the off and when the card passing the “Position B”
at the SW1 lever position SW1 should change On status,
If it is not correct, adjust SW1 position with adjusting Screw
(2) Check and adjust Bezel Assembly (Solenoid range)
(3) Check and adjust pad-roller gap
Test card
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Technical Support Center

212. Contents

Session 9 : Receipt Printer
✓ External Appearance
✓ Paper Specification
✓ Structure and functions
✓ Install load the paper roll
✓ Adjust the position of mark sensor
✓ Connect the power adapter & interface cable
✓ Connect serial Interface cable & paper near end
sensor cable
✓ Diagnostics
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213.

9. Receipt Printer
1) External Appearance
Item
Print method
Resolution
Paper width
Print width
Parameter
203DPI model
Direct thermal line
203×203DPI
80mm
Max.80mm 3.2" default:76mm
Max.640 dots
Ticket length
Maximum length: support ticket with
maximum length of 600mm under
Pre mode; support ticket with
maximum length of 5m under the
mode of printing while feeding paper;
Minimum length: 70mm
Print speed
150 mm/s, Max 220 paper roll OD
RAM memory
Flash memory
Print head temperature
detection
Print head position detection
2MB
4MB
Print
Thermal resistor
Micro Switch
Paper detection
Mechanical photoelectric sensor
(optional)
Upper/Lower mark detection
Paper near end detection
Communication interface
Photoelectric sensor
Photoelectric sensor
USB,RS-232
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214.

9. Receipt Printer
1) External Appearance(Technical specifications)
Parameter
Item
Barcode
Fonts
Graphics
Media
Power
consumption
PRESENTER
203DPI model
Character set
Standard character set
Graphics
Support bitmap to be downloaded to RAM and FLASH
Support direct bitmap print
Paper type
Continuous paper/marked paper
Paper roll OD
Max.220, Min. 24mm
Paper roll ID
ф18
Paper thickness
55-100 g/m2 ( configured with anti-jam function, paper
thickness range is 55g-80 g/m2)
Thermal layer
Outward/Inward
24VDC input / room temperature / rated current
Presenter paper output detection
Presenter paper output speed
Presenter paper pull detection
Presenter paper jam detection
Presenter paper retraction detection
Presenter paper retraction speed
Presenter paper output mode
Print head lifetime
Reliability
Cutter lifetime
- 214 -
2.06A 25% duty ratio
Mechanical photoelectric sensor
600mm/s
Photoelectric sensor (Optional)
Photoelectric sensor
Photoelectric sensor (Optional)
600mm/s
Paper holding/Paper retraction/Paper ejection (optional)
150KM (12.5% duty ratio, 60g recommend paper, paper
type is OJI PD15/PD150R, 25℃ room temperature)
1 million cuts (60g recommend paper, paper type is OJI
FD210, 25℃ room temperature)
Technical Support Center

215.

9. Receipt Printer
2) Paper Specification
Paper type
Paper supply method
Paper width
Paper weight
Thermal layer
Paper roll specification
Continuous /marked paper
Paper roll
80mm
55g 100g
Outward/Inward
Optional ID of paper roll core: ф18
Minimum ID of paper roll: ф24
Maximum OD of paper roll: ф220mm
<Paper roll diagram>
<Note!> The supported paper thickness and paper roll diameter is as followings when there is Presenter module:
Paper thickness
55-80 um
80-100 um
Min paper roll ID
Ф24
Ф31
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Technical Support Center

216.

9. Receipt Printer
2) Paper Specification(Recommended Paper)
Paper type
FD200
FD210
ADP78
PD150R
Manufacturer
OJI Paper CO., LTD.
OJI Paper CO., LTD.
OJI Paper CO., LTD.
OJI Paper CO., LTD.
<Mark position diagram>
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217.

9. Receipt Printer
2) Paper Specification(Recommended Paper)
Notice:
1. The mark sensor on non-thermal side is the default sensor when
delivery
from the factory, and the middle mark sensor on thermal side is used
as
paper feeding sensor;
2. The middle mark sensor on thermal side is optional, while only one of
the
other three sensors can be installed.
Notice:
<Mark sensor>
1
2
3
4
Right mark sensor on the thermal side
Left mark sensor on the thermal side
Middle mark sensor on the thermal side
Mark sensor on the non-thermal side
1. Please use the recommended paper or its equivalents.
Using other types of paper may affect print quality and reduce
the print head lifetime;
2. Do not paste the paper to the shaft core;
3. If the paper comes in contact with chemical or oil, it may discolor
or be less heat sensitive, which will greatly affect the print quality;
4. Do not rub the paper surface with a nail or hard metal. Otherwise
it may discolor;
5. When the temperature goes up to 70℃, paper will discolor. So please
be careful to the effect of temperature, humidity and sunlight in
environment.
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218.

9. Receipt Printer
3) Structure and functions(Appearance)
1
Button
6
2
3
Buffer module (optional)
Button for opening and closing the top
cover
Paper near sensor socket
Paper guide block
7
8
Communication interface (USB or serial
interface is optional)
Power interface
Paper exit
9
10
Presenter
Print module
4
5
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219.

9. Receipt Printer
3) Structure and functions(Print unit and controlling parts)
● The controlling parts include circuit board and corresponding adjustment buttons and interfaces
1. Exterior of print unit and controlling parts
The print unit consists of print mechanism and cut mechanism, referring to the figure below:
<Print unit and controlling parts>
1
3
5
7
9
Feed/Cut button
Power LED
Paper guide block
Power interface
2
4
6
8
Error LED
Paper near sensor socket
Communication interface (USB or
serial interface is optional)
Button for opening and closing the top
cover
Paper entry
Note: The power cord connected with power interface 7 has power.
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220.

9. Receipt Printer
3) Structure and functions(Presenter)
<Appearance of Presenter>
1. Paper retraction sensor: Check whether the paper is retracted correctly during the process of paper
retraction.
2. Paper out sensor: Detect the status of print paper and confirm whether the print paper has been
taken away or not.
3. Presenter top cover: After pressing the snap-fit, the cover can be opened for clearing Presenter
jammed paper.
4. Paper outlet mouth.
5. Snap-fit for fixing the top cover.
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Technical Support Center

221.

9. Receipt Printer
4) Install and load the paper roll
► Before installing the paper roll, make sure the specification of paper roll is in conformity with requirements of printer
► Install load the paper roll
The paper roll is easy to be installed on SPR60, and the steps are as following:
Turn on the power, and then place the paper head in the paper feeding path as shown in the figure below:
<Paper loading>
When the paper sensor detects paper, the platen rollers will start rotation to complete the semi-automatic
paper loading.
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Technical Support Center

222.

9. Receipt Printer
5) Adjust the position of mark sensor
►There are 4 mark sensors on SPR60 and their positions on the left/right side or thermal/non-thermal side can be adjusted.
Detail mounting positions please refer to the following figure
<Mounting positions of mark sensors>
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223.

9. Receipt Printer
5) Adjust the position of mark sensor
►When the marks are on the non-thermal side of paper, the mark sensor 4 on non-thermal side will be used
for detection. The position of mark sensor can be continuously adjusted in following steps:
<Remove the lower mark sensor cover>
<Adjust the lower mark sensor position>
1. Open the top cover of printer, and then remove the lower mark sensor cover as shown in the following figure.
2. Adjust the lower mark sensor position to align it with the mark on paper as shown in the figure.
3. Install the lower mark sensor cover and close the top cover after adjusting the lower mark sensor in place
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224.

9. Receipt Printer
6) Connect the power adapter & interface cable
1. Ensure the printer is turned off;
2. Insert the 2Pins power cord plug into the power interface of printer as shown in the following figure
(please refer to pin definition of the power connection);
3. Connect the power adapter to an electrical outlet
<Connect USB cable>
< Pin definition of power connection>
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Technical Support Center

225.

9. Receipt Printer
7) Connect serial Interface cable & paper near end sensor cable
► Connect serial Interface cable
1. Ensure the printer is turned off;
2. Insert one end of serial connecting cable into corresponding
socket (only for printer configured with serial interface) as
shown in the following figure;
3. The pin definition of serial interface as shown in the following
table;
4. Connect the other end of straight-through cable to the host
< Connect the serial connecting cable to the printer>
<4Connect paper near end sensor cable>
► Connect paper near end sensor cableConnect the paper
near end sensor cable as shown in the following figure:
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Technical Support Center

226.

9. Receipt Printer
8) Diagnostics
You can easily check the status of receipt printer and get the information by
Diagnostics on rear operator panel
∙ Supervisor Mode → 7.Diagnostics → Receipt Printer
∙ Receipt printer does work well
∙ Where has some debris or dusts
∙ The status of printing
∙ The program version of receipt printer
thins on transport path?
∙ Does a specific senor work properly?
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227.

Contents
Session 10 : Encryption PIN Pad (EPP-8000)
✓ Tear down Diagram
✓ Block Diagram
✓ EPP communication setting
✓ EPP LEDS and components at the back-side
✓ Trouble Shooting
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228. 10. Encryption PIN Pad (EPP)

1) Tear down Diagram
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Technical Support Center

229. 10. Encryption PIN Pad (EPP)

2) Block Diagram
EPP-8000R SIDE VIEW
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230. 10. Encryption PIN Pad (EPP)

3) EPP communication setting
-
Communication can be selected with the dip switch #2 at the back of EPP; USB is selected when the
dip switch #2 is ON and RS-232 is selected when the dip switch #2 is OFF. The dip switch #1 should
be always OFF during operation.
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Technical Support Center

231. 10. Encryption PIN Pad (EPP)

4) EPP LEDS and components at the back-side (EPP8000X)
- There are 5 LEDs at the back of EPP. With the status of these 5 LEDs, the EPP operation condition can be easily checked.
LED3 is blinking every 1 second when it is in normal condition.
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Technical Support Center

232. 10. Encryption PIN Pad (EPP)

5) Trouble Shooting
- In case of EPP8000X, USB setting
No
LED1
LED
2
LED3
LED4
LED
5
1
OFF
OFF
Blink
every 1 sec
OFF
ON
Normal condition
2
OFF
OFF
OFF
OFF
OFF
Power failure
Check power or its cable
ON
Firmware booting up is failed.
1. Battery is low or discharged.
2. Mechnical contact failure inside EPP
3. Low voltage of input power
1.2 → Replace EPP
3 → Check power or its cable
1. Set the dip switch #1 to
OFF
2. Power OFF and ON
3
OFF
ON
ON
NVRAM clear mode
1. Dip switch #1 is ON.
OFF
ON
Boot firmware is running
1. Damaged or defective memory
Replace EPP
ON
Self Test Error
1. Damaged or defective memory
2. Firmware or memory is hacked.
Replace EPP
OFF
OFF
5
OFF
OFF
Blink
every 0.5 sec
OFF
Blink
every 0.1 sec
OFF
-
OFF
4
6
Solution
OFF
Blink
every 0.5 sec
OFF
Descripton
OFF
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233.

END OF PAGE
THANK YOU !!
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Technical Support Center