Service training on demand

1.

一站式满足您的物料搬运需求
Service training on demand
2018.03.01
诺力智能装备股份有限公司
NOBLELIFT INTELLIGENT EQUIPMENT CO.,LTD.
诺力智能装备股份有限公司

2.

一站式满足您的物料搬运需求
Working temperature and oil types
Standard operation temperature indicated in User manual of every truck: +5…+40 degrees Celsius
The requirements of operation temperatures are given by ISO 3691-1 standard
Types of hydraulic oil used by Noblelift factory and replacement recommendations:
• All electric trucks except of Long tiller series (PTxxL/PSxxL): L-HM 46
• Electric trucks of Long tiller series (PTxxL and PSxxL), SC trucks, Forklifts: L-HM 32
• Hydraulic oil which recommended to be used during oil replacement for areas with relatively low ambient
temperatures: L-HM 32, HLP 32, HVLP 32, L-HV 32
• Hydraulic oil which is recommended to be used during oil replacement for areas with relatively high ambient
temperatures: L-HM 46
Oil replacement quantity recommended by factory is linked with type of mast, not specified for every lifting height:
Model
L
Model
L
Model
L
Model
L
Model
L
PSB12 SX
3.5
PS12L
5.0
EPT15
0.75
SC16
22.0
FE3RxxN
18.0
PSB12 DX
5.5
PS16L DX
9.0
PT20/PTxxL
0.7
SC14/SC12
20.0
FE3DxxN
22.0
PSB12/15 TX
7.5
PS20L DX
9.0
PT25/PT25L
1.0
SC10/ SCxxN
15.0
FE4PxxN
32.0
PS15 DX
7.0
PS16L TX
11.0
PTE15X
0.35
SC08HC
12.0
PS15 TX
9.5
ECL10
4.0
诺力智能装备股份有限公司

3.

Controllers
Curtis
Zapi
NVR
Other
PTE12
PTxxL
SCO8EC/HC
PTE15X
EPT15
PSxxL
SC08HC/EC
PT15
PT20I
SC10E/H
PT20
PT20D
SC12E/H
PSE12
PT25P
SC16E/H
PSB12
OPL25
PSB15
PS14RP
PS16W
PS15
PS20
PS20D
PS13RM
PS15RM
一站式满足您的物料搬运需求
It is recommended to have
cables with PC in order to
provide full support to
customers
for
trucks
equipped with Zapi and
Curtis controllers
Consultations for signed
partners about parameters
as well as software can be
received
via
Noblelift
subsidiaries
Correctness of work for
cables purchased from 3rd
party can’t be ensured
Forklifts
诺力智能装备股份有限公司

4.

Diagnostic equipment
ZAPI handheld programmer,
model CAN smart console
ZAPI program
downloading cable, model
SCH INTERFACCIA
PC/ADAPTER
一站式满足您的物料搬运需求
Curtis handheld
programmer
1311-4401 OEM
Curtis PC cable
1309-4401 OEM
CURTIS PCAN for
modification of parameters
for lithium battery
Cable for PTE15X
USB to CAN V2 compact, 1
x CAN Interf. High-Speed,
with Galvanic Isolation(With
SUB-D9 Plug)
诺力智能装备股份有限公司

5.

Chains
一站式满足您的物料搬运需求
When a forklift truck leaf chain is in mint condition, the rivet pins and articulating link apertures are almost
perfectly cylindrical in shape and have a very smooth surface finish.
This ideal state has excellent bearing properties which are necessary for smooth, quiet and efficient operation.
It is inevitable, however, that a forklift truck chain will wear leading to the deterioration of these properties.
When the rivet pins wear (a process known as Galling). Furthermore, the apertures in the link plates elongate.
Most leaf chain rivet pins are produced with a case hardened outer surface. It is generally accepted that a 3%
worn leaf chain will lose approximately 18% of its tensile strength.
Over time the castellations will become so deep that the case hardening of the leaf chain rivet pin will be
completely destroyed. Once the surface has worn away it will become considerably weaker and potentially
very dangerous. It is, therefore, necessary to limit the level of acceptable leaf chain wear.
The FB professional chain wear gauge (CWG) is a precision tool that has been purposely designed for the
accurate measurement of chain wear in leaf chain/forklift chain. It states in the accompanying instructions that
at a percentage elongation of 2% the chain will need to be carefully monitored if it is to be still used. At 3%
elongation, the chain is considered a safety risk and should be replaced immediately.
诺力智能装备股份有限公司

6.

一站式满足您的物料搬运需求
Chains
Type
LH0866
Types
Chains
CL12S
LH1234
8x31 CL12F.2-5
PS E/B12
CL12D
LH1046
12.7 mm / ½”
15.875 mm / 5/8”
LH1066
CL12F
LH1234
CL15D
LH1244
8x40 GB/T882-2008
CL15F
LH1244
8x35 GB/T882-2008
CL15H
LH1066
6x35 GB/T882-2008
CL15Z
LH1066
6x35 GB/T882-2008
PS16W
CG16H
LH1066
6x35 GB/T882-2008
ECL10
ECL10
6x40 GB/T880-2008
PS12LD
12A-1
LH1046
PS12LF
LH1066
6x45 GB/T882-2008
PS16LD/M
LH1066
6x45 GB/T882-2008
PS16LF/M
LH1066
6x45 GB/T882-2008
PS16LH/M
LH1066
6x45 GB/T882-2008
PS16LZ/M
LH1066
6x45 GB/T882-2008
PS20LD/M
LH1266
8x50 GB/T882-2008
PS B15
PS 12L
PS 16L/SL
LH1234
LH1244
LH1266
PS 20L/SL
19.05 mm / ¾”
12A-1
PS 15/SL
PS 20
At 3% elongation, the chain is considered a safety
risk and should be replaced immediately.
Pins
6x40 GB/T880-2008
8x31 CL12F.2-5
Pitch (mm/inches) NEW
LH1044
LH1046
Models
CG
CLB12
CS12
CS15
6x35 GB/T882-2008
PS20LF/M
LH1266
8x50 GB/T882-2008
PS20LH/M
PS20LZ/M
LH1266
8x50 GB/T882-2008
LH1266
8x50 GB/T882-2008
PS20LZ/M
LH1066
6x45 GB/T882-2008
CS15D/M
LH1244
8x40 GB/T882-2008
CS15F/M
LH1244
8x35 GB/T882-2008
CS15Z/M
LH1066
6x45 GB/T882-2008
CS20D
LH1066
6x45 GB/T882-2008
CSD20D
LH1244
8x35 GB/T882-2008
CSD20F
LH1244
8x35 GB/T882-2008
CG
LH0866
5x40 GB/T882-2008
CLB12/F
LH1234
CLB12I
LH1234
8x40 CS1232.4-2
8x40 CS1232.4-2
CS12/F
LH1234
CS15/M/G
LH1244
8x40 CS1232.4-2
8x40 GB/T882-2008
CS15F/M
LH1244
CS15III/M
CS15T/TG
LH0866
8x40 CS1232.4-2
5x40 GB/T882-2008
LH0866
5x40 GB/T882-2008
CS15T/TG
LH1044
6x35 GB/T882-2008
诺力智能装备股份有限公司

7.

Chains
一站式满足您的物料搬运需求
All links should rotate freely, chain can’t be dry
Rotation of pins and their protraction is not allowed
Cracks of any kind are not allowed
Corrosion is not allowed
Chain anchors should always
be inspected carefully and
replaced in case of any
damages or deformations of
thread or holding parts
诺力智能装备股份有限公司

8.

Electromagnetic brakes
一站式满足您的物料搬运需求
Noblelift is using the following brands of
electromagnetic brakes: Reach, Intorq, Amer.
All brakes are performing functions of parking brakes
only and not used as working brake.
Therefore during normal operation the wear and teat
of friction disk is very small.
All brakes used by Noblelift are not adjustable. The
servicing is limited by check of air gap during regular
maintenance.
The air gap can be checked by filler gage and should
be within 0.5 mm. If more, the friction disk need to be
replaced.
Make sure the truck is placed on even solid surface
and will not roll if brake is removed, Fix the wheels
with wooden bars of suitable size or fixation cones.
诺力智能装备股份有限公司

9.

一站式满足您的物料搬运需求
The brake is supplied
preassembled. The rubber
ring “B” need to be
removed. Take care of
sleeves 5 and do not lose
them after rubber ring
removing.
Screws A are used for
servicing only. Need to
be
removed
after
assembling before use
of truck OR installed
before disassembling of
brake body
诺力智能装备股份有限公司

10.

Forged Forks. Replacement criteria
一站式满足您的物料搬运需求
诺力智能装备股份有限公司

11.

Welded Forks
一站式满足您的物料搬运需求
Welded forks need to be inspected for the
possibility of cracks in welding points,
If necessary the penetrant agents (paint) need to
be used to determine cracks.
In case of obvious deformations, deviations of
shape, interference of forks with support arms etc.
forks need to be replaced
诺力智能装备股份有限公司

12.

Cylinders and seals
一站式满足您的物料搬运需求
Use special tools to
remove seals from
cylinder in order to avoid
damages of sealing
surfaces/
Use special tools to
install seals in cylinders
to prevent sealing lips
from damages against
of tread and sharp
edges.
All tools must be free of
burrs
诺力智能装备股份有限公司

13.

Mast and rollers adjustment
一站式满足您的物料搬运需求
A truck should be located on even surface, the mast shouldn’t be tilted
otherwise the adjustment will be not correct.
Using the filler gage measure and set the distance between side rollers and
side surface of profiles within 0.5 mm. Make sure that neither mast section
nor fork carriage are tilted during this adjustment – Keep parts in parallel.
As there can be deviation in width of sections lift and lower the forks from
bottom to the end and check that movement of forks and mast sections is
smooth and not sticking. If necessary – increase the side gap to avoid jerks.
In order to grease the mast firstly the profiles need to be cleaned and old
grease need to be removed, then the rollers’ tracks need to be greased fully.
诺力智能装备股份有限公司

14.

Lubricants
一站式满足您的物料搬运需求
The list of lubricants is given as recommendation only.
Any lubricant with suitable application purpose and
properties can be used.
诺力智能装备股份有限公司

15.

Contactors
一站式满足您的物料搬运需求
Contacts of contactors are subjects of natural wear and tear.
If the silver coating is worn out or damaged, the contactor
need to be replaced.
The cleaning of contacts from results of burning (blackened
and other defects) will not solve the problem and generally will
cause the wear even faster.
Springs of contactor must be free of any defects and
corrosion.
In order to check the coil measure its resistance. If the
resistance is endless or no resistance recorded – the coil is
damaged and contactor needs to be replaced.
诺力智能装备股份有限公司

16.

一站式满足您的物料搬运需求
THANK YOU
NOBLELIFT INTELLIGENT EQUIPMENT CO.,LTD.
Add: #528 Changzhou Road, Taihu Sub-district, Changxing, Zhejiang, China
Tel: +86-572-6210817
Fax: +86-572-6120777
Web : www.noblelift.com
Email: [email protected]
诺力智能装备股份有限公司