17.15M

EZAY HYBRID Fission System Instruction

INDEX
1.
General Overview
2.
Eazy HybridTM – Constructional Block Diagram
3.
System Configuration & Technical Specifications
4.
Main components parameter and functional information
5.
Installation & Commission
6.
Remote monitoring System

3.

4.

1.
General Overview
The Eazy Hybrid™ is a second generation RAPS (remote area
power supply) system which furnishes required DC power @48V
for telecommunication infrastructure sites with 24*7 availability.
This power generation is achieved in an economical and
environmentally friendly fashion with a fully integrated, system
consisting of Solar Panel, Wind energy, Diesel gen-set, Grid
connectivity, Invertor, Fuel tank, Storage Battery, Air
temperature management system. It’s a plug-and-play power
supply system that has been developed for off/poor grid sites.
The Eazy Hybrid™ system is designed for outdoor use without
any dedicated additional shelter or thermal protection, capacity
based operational mode and the inbuilt DC operated battery
temperature management will ensure an extended service life
without any major hardware exchange becoming necessary.

5.

2. Eazy HybridTM – Constructional Block Diagram

6.

3. System Configuration & Technical
Specificationsns
Sr. No.
Description
Eazy HybridTM (3.0 kW)
Remark
1.
Diesel Engine
Perkins 404A/D-22G1/G
2.
Alternator
20 KW, Power HF
3.
Battery (VRLA) Narada REX1000
4.
Rectifier
5.
DC power system controller
Xintong
Support SNMP
6.
Air-conditioner
Power HF
DC48V
7.
Gen-set Controller
ComAp (AMF 25)
48V/1000Ah (2V/Cell; 24 Nos.)
Emerson 4*3kW/48V
Expandable upto
27kw
Support SNMP

7.

8.
Inverter
DC48V/AC220V
9.
Surge Protector
VAL-MS230/3+1
10 Trickle charger
AMS110-48S12
11.
ATS
Socomec (Standardized)
12.
Preventive Maintenance Interval
1000 Hrs.
13.
Fuel Tank
1000L
14.
Noise Level
75dB@ 1m
DC48V/12V
Auto Oil Top up

8.

4. Main components parameter and functional
information

9.

Diesel Engine Technical Data
1.
Make
Perkins
2.
Model
404A/D-22G1/G
3.
Rated Speed (rpm)
1500
4.
Rated Power (kw)
18.7 kW
5.
Type
Four stroke, Water-cooled, Inline, Indirect Injection
6.
Bore × Stroke (mm)
84×100
7.
Displacement
2.216L
8.
Compression ratio
23.3:1
9.
Air intake method
Natural Aspiration
10.
Governor type
Mechanical
11.
Starting method
Electrical

10.

Alternator Technical Data
Alternator
1.
Make
Power HF
2.
Model
HF-W4.D-20
3.
Rated Capacity (kW)
20
4.
Rated Voltage (V)
400
5.
Rated Frequency (Hz)
50
6.
Power factor
0.8
7.
Excitation Method
Brushless
8.
Insulation Class
H
9.
Protection Class
IP21
10.
Steady-state Voltage Regulation
≤±1%
11.
Voltage Regulation Method
AVR

11.

Battery Bank
1.
Cell model
REX-1000
2.
Total Capacity
1000 Ah
3.
Number of cells
24
4.
System Voltage
48
·Long life design for both cyclic and float applications
·Superb security and reliability
5.
Features &
·Robust design inside and out
Benefits
·Excellent deep discharge recovery fast recharge performance
·Extra-long back-up times
·More cost effective than nearest equivalent

12.

Nominal voltage
2V
Number of cells
1
Rated capacity(25℃)
1.
2.
Technical
specifications
Mechanical
data
1000 Ah - 100A for 10h to 1.80V/cell
1200 Ah - 10A for 120h to 1.85V/cell
Internal resistance
0.15 mΩ ( acc. to IEC 60896-21)
Short circuit current
12835 A (acc. to IEC60896-21 )
Self-discharge(25℃)
less than 2% per month
Design life at 25℃
20 years
Weight ready for use
76kg (167.6 lbs)
Length
231 mm (9.09 in)
Width
282 mm (11.10 in)
Height of mono block
396 mm (15.59 in)
Total height
408 mm (16.06 in)
Terminal
M8 female
Terminal hardware torque
10 - 12 Nm

13.

SMPS DC Power System Controller

14.

Technical Specifications:
AC-DC Rectifier: Emerson R48-3200e
1.AC INPUT:
.1.
Voltage :
85 VAC ~ 300 VAC (Nominal 200 -250 VAC)
.2.
Frequency
:
45 to 65Hz
2.DC OUTPUT:
.1.
Voltage :
.2.
Current :
.
-42 to -58 VDC
62.5 A
3.OTHER SPECS:
.1.
Relative Humidity :
0 to 95%
.2.
Operating temp. :
-40 to +65°C
.3.
Storage temp. :
-40 to +65°C
.4.
Efficiency
:
95.5% peak
.5.
Dimm: H*W*D 1264mm*890mm*690mm
.6.
Net Weight : ≤ 120kg (excluding modules)
.7.
System maxim Capacity : 24KW

15.

Genset Controller:
Compact gen-set controller for single operating Gen-set
Manual and remote start (AMF) applications.
Full gen-set monitoring and protection
Detailed RTC event and performance log
Multiple languages (user changeable) in controller, even more in installation suite

16.

Phase generator protections
- Over/Under frequency
- Over/Under voltage
- Current/Voltage asymmetry
-
Event and performance log +
RTC
- Flexible event based history with
up to 119 events
- Reason, Date and Time + all
important values are stored
- Battery backed-up RTC
Mechanical and operation
parameters
- Sealed front face rated for IP65
- Hard plexi glass LCD cover
- Operation temperature:
counter
Apparent power
Available I/O Configurations
- 3 configurable analog inputs
-
3 Phase AMF Function
- Over/Under frequency
- Over/Under voltage
- Voltage asymmetry
Overcurrent/Overload
Power measurements
- Active/Reactive Power and
- Power Factor per phase
- Genset Active and Reactive Energy
-
Magnetic pickup input
D+ pre-excitation terminal
6 binary inputs
6 binary outputs
Automatic and manual GCB control
Plug-in and CAN bus extension
modules capability
RTC event and performance log
-20°C to +70°C standard version
-
Power supply voltage 8–36 V

17.

ATS (AMF)

18.

1.
Model
ATYS M 3S/40P
2.
Make
Socomec
• Indicator for complete break
• Transfer with load
3.
General Features
• Emergency manual operation
• 3 positions(I, 0, II)
• 0 position locking(I, 0, II)
• Manual/Auto operation
Capacity 40A
4.
Main parameters
Poles 4
Voltage 230VAC
5.
Power voltage variation allowed
230 VAC Min/ Max(VAC):176/288
I - 0 or II - 0 (ms) 50
6.
Transfer interval
I - II or II - I (ms) 180
Between I – Ii min power-losing duration(ms) 60
7.
Short circuit performance
8.
Mechanical performance
Rated short-time allowable current 1s.low (kA rms):4
Life (Operation) 10000
Weight (kg) :3.5

19.

DC Air-conditioner

20.

Parameter
Specification
Unit
1. Power Supply
-48
VDC
2. Cooling capacity
1000 @L35/L35
W
3. Consumption
285 @L35/L35
W
4. Internal Airflow
400
m3/h
-15 ~ + 55
°C
6. Max Noise level
55
dB(A)
7. IP grade
55
---
8. Refrigerant
R134a
---
9. Net Weight
25
kg
10. Dimensions
846*404*200
mm
5. Working temperature range
11. CE&RoHS Compliant
YES

21.

5.Installation & Commission
Cement platform construction
Power Cable laying and connection
Control&Alarm Cable laying and connection
DG check & test
SMPS DC Power System check & test
Battery system check&test

22.

23.

24.

Cable Connection List
NAME
SPECIFICATION
LENGTH Qty
1 battery cable+
red 70mm²RVVZ
5m
2
2 battery cableblack 70mm²RVVZ
5m
2
3 AC power cable
4mm²BVR
6m
3
4 AC contoral&alarm cable 8core ethernet cable 6m
1
5 AC communication cable 8core ethernet cable 6.5m 1
6 DG load cable
16mm² RVVZ 4core
6.5m 1
7 DG communication cable 8core ethernet cable 8m
1
DG contoral & power
8
8core ethernet cable 8m
1
metter cable
9 Smoke alarm cable
8core ethernet cable 5m
1
10 PE
25mm²BVR
N/A
3