NW Rapid Site Installation

1. NW Rapid Site Installation

NW220GPD

2. Typical NW Rapid plant layout

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3. Typical NW Rapid plant layout

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4. Co-ordinate marking as per layout

Centre line of
Crusher
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5. Positioning of the NW chassis

Drive in the NW, align the NW with respect to centre line and position of the legs.
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6. Support the NW on Hydraulic legs

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2
3
1
1)
2)
3)
4)
5)
6
5
Support the NW on Landing Legs.
De-couple the Horse
Place the base plate of the Hydraulic legs just below the Legs.
Power up the main Control Centre and start the Hydraulic power pack. Ensure correct rotation.
Operate the Hydraulic valve to lower the legs.
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7. Support the NW on Hydraulic legs

3
4
3
1
4
Note : Operate alternate
legs and keep the chassis
horizontal .
2
Cylinder Up
Cylinder Down
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8. Support the NW on Hydraulic legs

Operation of Hydraulic Legs
2
1
Lock Pin
1)
2)
8
Operate (inching) the hydraulic cylinder Up / Down to loose the Lock pin.
Remove the locking Pin.
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9. Support the NW on Hydraulic legs

Operation of Hydraulic Legs
7
3
6
4
3)
4)
5)
6)
7)
9
5
Turn the lock plate upward and disengage from rack.
Put the lock pin to hold the lock plate in dis-engaged position.
Lower the cylinder to support the NW.
Remove the lock pin and turn the lock plate downward. Operate the cylinder to match the pitch.
Put the lock pin to hold the lock plate in position.
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10. Support the NW on Hydraulic legs

Level the NW chassis
1470 mm
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11. Unfold the hand rails

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12. Install Screen drive

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13. Lift the screen

Work
2
Transport
1
Cylinder Up
Cylinder Down
1)
2
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2)
All the Screen springs must be locked by using screen transport
lock.
Operate the hydraulic hand valve to lift / lower the screen

14. Lift the screen

1
1)
2)
14
2
Install the smaller support levers first.
Lift the screen and install bigger support levers.
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2

15. Lift the screen

3
3)
4)
15
Install the lock pins / washers….
Remember to remove the screen transport lock.
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3
3

16. Isolate Crusher Lubrication Unit

2
1
1) Support the Lubrication Unit on ground.
2) Remove the bracket to isolate the tank from chassis.
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17. Set the dividing hopper gate as per process requirement

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18. Set Up Cavity Level Sensor

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Date Author Title

19. Isolate the Control Centre from NW chassis.

Remove the mounting bolts and support the
Control Centre on Telescopic legs.
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20. Electrical Installation

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21. Electrical Installation

Connect Screen motor power cable.
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Date Author Title

22. Electrical Installation

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Check and change the Incoming voltage of the control
transformer if needed

23. Connect Control Centre Power Cables .

Electrical Installation
Do’s
Don’t
Connect Control Centre Power Cables .
Gland
Incoming
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Ground
Date Author Title
Use proper size cable/gland.
For selection of cable refer Electrical documents.
Incoming cables must be tighten properly
Control centre / chassis must be connected to ground /
earth. Follow local electrical rules for earth pith.

24.

Electrical Installation
Plant Conveyor connection
Power
Safety switch
Refer Electrical Circuit diagram for Plant Conveyor connection details
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25.

Electrical Installation
IC50C Parameters to be set as pet plant layout and feed arrangement
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26.

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