Operators 413/415. Electromechanical operators for swing gates

1. OPERATORS 413 / 415 Electromechanical operators for swing gates

2.

OPERATOR 413

3.

TECHNICAL SPECIFICATIONS
Operator with “OFF-AXIS” thrust
Available in versions 230V and 24V
Available in versions with limit switch
Built-in mechanical stop for opening and
closing
Coupling of the half-bodies by gasket
Aluminium body completely double coated
guaranteeing a higher resistance to
atmospheric agents
Worm screw in stainless steel
Bronze transmission crown gear

4.

OPERATOR 413
Release device –
key protected and
easy to operate
Numbered locks 1-
36 (optional)

5.

OPERATOR 413
Limit switch 24 Vdc
power supplied to
guarantee the highest
security
Possibility for
management of “stops”
and “slow down”
Easy adjustment of the
limit switches through
access from the top

6.

OPERATOR 413
Horizontal
cable
exit for installations
close to the ground
Predisposition
for
the use of the
“Gatecoder”
deceleration kit

7.

RANGE 413
413
413 LS
413-24V
413 LS-24V
230 Vac
24 Vdc
Power supply
250 W
70 W
Power
1,1 A
3A
Current
140° C
Thermal Protection
6,3 µF
Capacitor
200 daN
250 daN
Thrust
300 mm (350mm withour mechanical stops)
Rod stroke
1,6 cm/sec
Rod speed
2,5 m
Leaf max.*
100%
Type and use frequency at 20° C
S3 - 30%
S3 - 35%
~ 25
~ 75
Approximate min. cycle/hour at 20° C
-20° C ÷ +55° C
Operating ambient temperature
6,5 Kg
Operator weight
785 x 100 x 155 mm (L x W x H)
Operator dimensions
IP 44
Protection class
*leaf length more than 1,8m : electric lock necessary

8.

OPERATOR 415

9.

TECHNICAL SPECIFICATIONS
Operator with “IN-AXIS” thrust
Available in versions 230V and 24V
Available in versions with rod stroke 300 mm (3m)
and 400mm (4m)
Available in versions with limit switch
Coupling of the half-bodies by gasket
Aluminium body completely double coated
guaranteeing a higher resistance to atmospheric
agents
Available in versions with limit switch
Rod in stainless steel

10.

OPERATOR 415
Horizontal
cable exit
for installations close
to the ground
Predisposition
for
the use of the
“Gatecoder”
deceleration kit

11.

OPERATOR 415 (with carter optional)

12.

OPERATOR 415
Release device –
key protected and
easy to operate
Numbered locks
1-36 (optional)

13.

OPERATOR 415 (LS models)
Limit switch 24 Vdc power
supplied to guarantee the
highest security
Possibility for
management of “stops”
and “slow down”
High precision
micrometric limit
switches, frontal
adjustment

14.

OPERATOR 415
Horizontal
cable
exit for
installations
close to the
ground
Predisposition
for the use of the
“Gatecoder”
deceleration kit

15.

RANGE 415
415
415LS
415L
415LLS 415-24V 415 LS-24V 415L 24V 415LLS 24V
230 Vac
24 V
Power supply
300 W
70 W
Power supply
1,3 A
3A
Current
140° C
Thermal protection
8 µF
Capacitor
300 daN
280 daN
Thrust
300 mm
400 mm
300 mm
400 mm
Rod stroke
1,6 cm/sec
Rod speed
3m
4m*
3m
4m*
Leaf max.
100%
Type and use frequence at 20° C
S3 - 30% S3 - 35% S3 - 30% S3 - 35%
~ 30
~ 25
~ 100
~ 75
Approximate min. cycle/hour at 20° C
-20° C ÷ +55° C
Operating ambient temperature
7,8 Kg
8 Kg
7,8 Kg
8 Kg
Operator weight
840
935
840
935
Operator Length
100 x 125 mm
100 x 123 mm
Operator dimensions
IP 44
Protection class
*leaf length more than 3m : electric lock necessary

16.

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TECHNICAL REPORT
SWING GATE OPERATOR ANALYSIS
AMI A180
ATI A3000

17.

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413
Max leaf length
Max thrust force
Frequency of use
Protection class
Price list 2005
CAME
BX-A
AMI
A180
1,8 m (2,5m)
200 daN
S3/30% (35%
mod. LS)
IP 44 (for
external use)
xxx €
Max leaf length
Max thrust force
Frequency of use
1,8 m
200 daN
30% (1)
Protection class
Price list 2005
IP54 (1)
xxx €
1) See the test results

18.

AMI A180
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19.

PROTECTION CLASS IP
Model
SPECIFICATIONS
PROTECTION CLASS
IP 5.. Protection from dust:
Intrusion of dust is not completely
excluded but the quantity intruded
does not disturb the correct
functioning of the material.
AMI A 180
Declared
Real
IP54
IP42
IP.. 4 Protection from water jets:
The water sprayed on the housing
from all directions should not cause
damages.

20.

PROTECTION IP
Connection
terminal board
Stator
Limit switch
power supply
230V

21.

PROTECTION IP : COVER CARTER
Very few protection of the reduction gearing
due to type of cover and lack of joints

22.

ELECTRIC LIMIT SWITCH
Electric limit switch only in opening, INTERFERES IN
THE MOTOR PHASE, PROTECTION CLASS
IP20.
In the instructions no indications are mentioned, no
instructions about the use or adjustment range

23.

WORM SCREW
The worm screw is made of “normal” steel
and protected only by a burnishing treatment
(normally used only for internal components).

24.

“LIFE” TEST AMI A 180
Functioning test executed on gate LP001 2m leaf weight kg.
360
Start test 23-09-04
End of test 25-10-’04 after 26.510 cycles
Operator out of order for breaking of front part, the breaking
concerns not the bracket but the reduction gearing, therefore
the entire operator has to be changed.

25.

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415
Max leaf length
Max thrust force
Frequency of use
Protection class
CAME
BX-A
ATI
A3000
Price list 2005
2,5 m (3m)
3m (4m) – mod.L
300 daN
S3/30% (35%
mod. LS)
IP 44 (for
external use)
xxx €
Max leaf length
Max thrust force
Frequency of use
3m
300 daN
30% (1)
Protection class
Price list 2005
IP54 (1)
xxx €
1) See the test results

26.

AMI A3000
AMI A5000

27.

ANALYSIS TECHNICAL
SPECIFICATIONS
Model
SPECIFICATIONS
ATI
Declared
Effective
Remarks
Protection class
IP54
IP 43
IP tests executed
Use frequency
50%
37%
Do not reach the use frequency
Max. Thrust. ( N )
3000
3000
OK
NB.: no models available with mechanical stops

28.

PROTECTION IP

29.

IP PROTECTION CLASS
Concept and matching of the carter imply low protection
of the complete reduction group.
H2O

30.

MOTOR CABLE CONNECTION AND
ITS RESISTANCE TO WRENCH
The normative requires expressly that “the apparatus needs to be provided
with fixing devices for the cable so that the wire is protected from traction
and torsion forces…” which certainly is not happening with the ATI
product. In this case the cable is passing with a certain number of curves
inside in order to guarantee traction resistance, which IS NOT IN
ACCORDANCE WITH THE NORMATIVE. Further in the CAME
instructions no indications are given for the cable connection,
there is just a schema for connection to the terminal board.
Cable
entrance
Cable
exit

31. MOTION TRANSMISSION BETWEEN ROTOR AND EPICYCLOIDAL REDUCTION

Motion transmission between rotor e epicycloidal
reduction through plastic junction with non matching
dimensions

32.

EPICYCLOIDAL REDUCTION
Epicycloidal reduction, locking system through electro
brake. The electrobrake keeps the rotor stopped by
friction, therefore all the thrusts on the gate are
supported by the epicycloidal reduction gearing.

33.

RELEASE SYSTEM
The motor lock is given by the electric brake acting on the rotor, while the release
through key acts on the outer crown.
Rotating the key the outer crown gets free of the epicycloidal reduction and allows
the movement of the leaf.
AGAINST
A problem due to this solution is given by the fact that, when you use the max.
thrust, that key rotation could be extremely tough.
The gearing are subject to external loads and thus need to be dimensioned in
appropriate way
FOR
An advantage of this solution is given by the fact that you can, through freeing the
electro brake, action the release by a bauden cable (external release box)
NB. On the CAME price list is mentioned as accessory a release box to release the
system with a cable, but this is not indicated in the instructions.

34. ELECTRIC LIMIT SWITCH

Electric limit switch in version 230V
INTERFERES ON
THE MOTOR PHASE, PROTECTION CLASS IP20.

35. REGULATION OF THE ELECTRIC END TRAVELS

In order to regulate the electric limit switches, it is necessary to take
away the release cover protection before taking off the front cover.

36. WORM SCREW

The worm screw is made of “normal” steel and
protected only by a burnishing treatment (normally
used only for internal components).

37.

SCREW COVERING
The screw covering solution, although it does not
guarantee an efficient protection against screw
oxidation, can be appreciated because it allows to
cover the screw.
Further in case of CAME, where the screw oxidizes
very quickly, this allows to hide to the user the
problems with the screw.

38.

“LIFE” TEST ATI 5000
Execution test of functioning on gate LP011 with 4m
leaf and weight kg. 250
Start 1° test: 17-12-’04
End test 22 – 12 - ’04 after 2.217 cycles due to
breaking of coupling
Start 2° test: 04-03-’05
End test 07 – 03 - ’05 after 1.350 cycles due to
breaking of coupling

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TECHNICAL REPORT
SWING GATE OPERATOR ANALYSIS
PLUTO PL4005
MOBY 4006
WINGOKIT

40.

MOBY

41.

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415
Max leaf length
Max thrust force
Frequency of use
Protection class
Price list 2005
CAME
MOBYBX-A
MB4005
2,5 m (3m)
3m (4m) – mod.L
300 daN
S3/30% (35%
mod. LS)
IP 44 (for
external use)
xxx €
Max leaf length
Max thrust force
Frequency of use
3m
200 daN
30%
Protection class
Price list 2005
IP54 (1)
xxx €
1) See the test results

42.

ANALYSIS “MOBY” OPERATOR
Model
SPECIFICATIONS
Protection class
Duty cycles
Max. Thrust. (N)
Declared
Effective
Remarks
IP43
IP42
Protection class not respected
30%
23%
Use frequency do not correspond
(11 Consecutive Cycles )
2000
2000
OK
For leafs larger than m. 3 the necessary use of electric lock is mentioned
IMPORTANT The models of the 5000serie are indicated for leafs till m. 5, but later, on
the graphics indicating the use restrictions, is mentioned “using the whole stroke”.
There comes out that for leaf length superior to m 3,75, it is not possible to use limit
switches in opening or closing.
• Max. leaf for serie 5000 with max.
length m 3,75
• For leaf max.m. 5: in order to
reach the leaf length you have to
use the whole stroke
NB. Moby does not have mechanical stops in opening/closing; only available in version
with limit switch. The 24V version has mech. stop only in opening.

43.

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44.

AVAILABLE ONLY IN VERSION WITH
ELECTRIC LIMIT SWITCH
“ no mechanical stops ”
The Moby model range exists only in version with electric
limit switches, BY INTERRUPTING THE PHASE, the
version with mechanical stop has not been contemplated
Only the 24 V version has the mechanical stop IN
OPENING, but without electric limit switch and the
encoder has been introduced in the basic model.

45.

THE EXCLUSIVE Nice RELEASE
EASY TO USE
The “exclusive” Nice release is certainly easy to
operate, but unfortunately it remains in up position
when activated and considering the “exclusive”
water seal system, this is not an optimal solution.
Otherwise you need to deactivate the release to
permit any movement
Position of the release device when activated
PLUTO
WINGO
M
O
B
Y

46.

WORM SCREW IN NORMAL STEEL
• Worm screw in normal steel and grease as only
protection (Contrary to the FAAC screws which are
in STAINLESS STEEL)
PLUTO
WINGO
MOBY

47.

LIFE TEST MOBY MB 4006
Execution of functioning test on gate LP011 with leaf m 2,50 and
weight kg. 200
Start test 05-12-’03
End of test 02-02-’04 after 26.425 cycles due to breaking of fixing
of female screw

48.

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PROTECTION OF THE
INTERNAL MECHANICS
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49.

WORM SCREW IN NORMAL STEEL
The worm screw is in normal steel and the
protection is guaranteed only by the grease used
for initial greasing ( please notice that the screws
used by Faac are in STAINLESS STEEL)
Oxidation
starts
very quickly

50.

RELEASE DEVICE
The “exclusive” Nice release is certainly easy to operate,
but unfortunately it remains in up position when activated,
and considering the opening on the body, this is not an
optimal solution. Otherwise you need to deactivate the
release to permit any movement
Position of the release device when activated

51.

WINGO

52.

Max leaf length
Max thrust force
Frequency of use
Protection class
Price list 2005
CAME
BX-A
WINGOKIT
CO
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413
1,8 m (2,5m)
200 daN
S3/30% (35%
mod. LS)
IP 44 (for
external use)
xxx €
Max leaf length
Max thrust force
Frequency of use
1,8 m
150 daN
30%
Protection class
Price list 2005
IP44 (1)
Only kit
1) See the test results

53.

ANALYSIS “WINGO” OPERATOR
Model
SPECIFICATIONS
WINGO/H5
Remarks
Declared
Effective
IP43
IP42
Protection class not respected
30%
30%
Good Use Frequency – One of the few
merits
1500
1500
OK
Protection Class
Duty Cycles
Max. Thrust (N)
Wingo: only 230V model and available only in kit version
Max. Leaf length m. 1,80
Supplied without cable, but only with plug
Without electric limit switches
Mechanical stop only in opening, but this is not mentioned (the die-cast body has
predisposition for mechanical stops both in opening and closing)
Remark : Among the use restrictions with leaf weight and leaf length has been indicated
that ”with panelled gate and in wind conditions, the mentioned values could be reduced
considerably

54.

IP 43 PROTECTION
IP43
IP42
Protection class IP42, please see
the water signs in the motor cable
area
En
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2O
Protection class
Declared
H
SPECIFICATIONS
WINGO/H5
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Model
REPLACEMENT OF CONDENSER
To
replace
the
inner
condenser it is necessary to
open the motor reducer

55.

PROTECTION IP
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56.

WORM SCREW IN NORMAL STEEL
The worm screw is in normal steel and the protection is
guaranteed only by the grease used for initial greasing
( please notice that the screws used by FAAC are in
STAINLESS STEEL)

57. ELECTRIC CONNECTION OF THE OPERATOR

The cable connection is situated in the area of the fixation pin
on the bracket without any separation between terminal
board and pin.
NB. In the Nice presentation this issue is mentioned as merit. See
“the area for connexions, easy accessible form top”
emphasizing “The protected position of the power cable”
The cable sleeve only guarantees a water protection ; in the
meantime water enters in the upper part protected by a small
cover without any joint

58.

RELEASE DEVICE
The “exclusive” Nice release is certainly easy to
operate, but unfortunately it remains in up position
when activated, and considering the opening on the
body, this is not an optimal solution. Otherwise you
need to deactivate the release to allow any movement
Position of the release device when activated

59.

RELEASE DEVICE
NB. The water you see inside entered with closed
release. The plastic carter protection is useless and
doesn’t prevent water falling directly on screw and
bearing
It’s clear that the customer must re-close the lock
each time a manual operation takes place, otherwise
the quantity of water inside could be even higher.
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60.

LIFE TEST WINGO WG4000
Execution of functioning test on gate LP011 leaf m 2,50 weight
kg. 200
Start test 04-02-’04
End of test 09-06-’04 after 45.000 cycles, operator still working
Noise increase and increase of clearance of female screw. Among
the 3 Nice models, this is the most performing one.