Standard moules euro adapte ASR. European mould specification adapted to WDS

1. STANDARD MOULES EURO ADAPTE ASR EUROPEAN MOULD SPECIFICATION ADAPTED TO WDS

DOCUMENT : 5JE004
STANDARD MOULES
EURO
ADAPTE ASR
ASR : APPAREILLAGE ET SYSTEMES RESIDENTIELS
EUROPEAN MOULD
SPECIFICATION
ADAPTED TO WDS
WDS : WIRING DEVICES SYSTEMS
REVISION : F du 01/04/2009
Propriété exclusive de la société LEGRAND
LEGRAND exclusive ownership
REVISION F
ANGLAIS
FRANCAIS
page 1

2. Diapositive 2

1 – GROUPE 0 (<12T)
1
2 – GROUPE 2 (300 à 550T)
2
3 – GROUPE 3 (20 à 30T)
3
4 – GROUPE 4 (90 à 120T)
4
5 – GROUPE 5 (40 à 85T)
5
6 – GROUPE 6 (130 à 175T)
6
7 – GROUPE 8 (200 à 280T)
7
8 – GROUPE 9 (12 à 15T)
8
9 – BI-MATIERES/SURMOULAGE 9
10 – ANNEXES
REVISION F
10
page 2

3. Diapositive 3

1 – GROUPE 0 (<12T)
DESIGNATION
1
PAGE
CARCASSE GROUPE 0
04
PLATEAUX GROUPE 0
05
ENSEMBLE CARCASSE GROUPE 0
06
BARRETTE DE FERMETURE
07
REVISION F
page 3

4. Diapositive 4

REVISION F
page 4

5. Diapositive 5

REVISION F
page 5

6. Diapositive 6

REVISION F
page 6

7. Diapositive 7

REVISION F
page 7

8. Diapositive 8

2 – GROUPE 2 (300 à 550T)
DESIGNATION
2
PAGE
PLATEAUX GROUPE 2
09
DETAILS PRESSE GROUPE 2
10
PLAQUE DE BASE COTE FIXE
11
PLAQUE DE BASE COTE MOBILE
12
MANCHONS POUR TIGE EJECTION
13
REVISION F
page 8

9. Diapositive 9

REVISION F
page 9

10. Diapositive 10

REVISION F
page 10

11. Diapositive 11

REVISION F
page 11

12. Diapositive 12

REVISION F
page 12

13. Diapositive 13

REVISION F
page 13

14. Diapositive 14

3 – GROUPE 3 (20 à 30T)
DESIGNATION
3
PAGE
CARCASSE GROUPE 3
15
PLATEAU GROUPE 3
16
DETAILS PRESSE GROUPE 3
17
ENSEMBLE CARCASSE STANDARD GROUPE 3
18
BOITE A EAU GROUPE 3
19
REVISION F
page 14

15. Diapositive 15

REVISION F
page 15

16. Diapositive 16

REVISION F
page 16

17. Diapositive 17

REVISION F
page 17

18. Diapositive 18

REVISION F
page 18

19. Diapositive 19

REVISION F
page 19

20. Diapositive 20

4 – GROUPE 4 (90 à 120T)
4
1 PRESSE SUR SITE LIMOUSIN
MONTAGE DE MOULES STANDARD GROUPE 5
OU GROUPE 6
EJECTION CENTRALE
RONDELLE DE CENTRAGE GR5
VOLUME MATIERE INJECTABLE 54cm3
REVISION F
page 20

21. Diapositive 21

5 – GROUPE 5 (40 à 85T)
DESIGNATION
5
PAGE
CARCASSE GROUPE 5
PLATEAU GROUPE 5
DETAILS PRESSE GROUPE 5
ENSEMBLE CARCASSE STANDARD GROUPE 5
BOITE A EAU GROUPE 5
REVISION F
22
23
24
25
26
page 21

22. Diapositive 22

REVISION F
page 22

23. Diapositive 23

REVISION F
page 23

24. Diapositive 24

REVISION F
page 24

25. Diapositive 25

REVISION F
page 25

26. Diapositive 26

REVISION F
page 26

27. Diapositive 27

6 – GROUPE 6 (130 à 175T)
DESIGNATION
6
PAGE
CARCASSE GROUPE 6
PLATEAU GROUPE 6
DETAILS PRESSE GROUPE 6
ENSEMBLE CARCASSE STANDARD GROUPE 6
RONDELLE DE CENTRAGE P. F.
MANCHONS POUR TIGES D’EJECTION
BOITE A EAU GROUPE 6
REVISION F
28
29
30
31
32
33
34
page 27

28. Diapositive 28

REVISION F
page 28

29. Diapositive 29

REVISION F
page 29

30. Diapositive 30

REVISION F
page 30

31. Diapositive 31

REVISION F
page 31

32. Diapositive 32

REVISION F
page 32

33. Diapositive 33

REVISION F
page 33

34. Diapositive 34

REVISION F
page 34

35. Diapositive 35

7 – GROUPE 8 (200T à 280T) 7
DESIGNATION
PAGE
CARCASSE GROUPE 8
PLATEAU GROUPE 8
DETAILS PRESSE GROUPE 8
MANCHONS POUR TIGES D’EJECTION
BOITE A EAU GROUPE 8
REVISION F
36
37
38
39
40
page 35

36. Diapositive 36

REVISION F
page 36

37. Diapositive 37

REVISION F
page 37

38. Diapositive 38

REVISION F
page 38

39. Diapositive 39

REVISION F
page 39

40. Diapositive 40

REVISION F
page 40

41. Diapositive 41

8 – GROUPE 9 (12T)
DESIGNATION
8
PAGE
42
43
PLATEAU GROUPE 9
DETAILS PRESSE GROUPE 9
CASSETTE GROUPE 9 :
44
45
46
47
48
49
50
51
- ENSEMBLE CASSETTE
- ENSEMBLE COUPE
- PLAQUE ALVEOLE
- PLAQUE POINCON
- CONTRE PLAQUE
- PLAQUE SUP. BATTERIE
- PLAQUE INF. BATTERIE
- PLAQUE BUTEE BATTERIE
CARCASSE D’ADAPTATION G3 :
- ENSEMBLE CARCASSE ADAPTATION G9>G3
- ENSEMBLE COUPE CARCASSE ADAPTATION G9>G3
REVISION F
52
53
page 41

42. Diapositive 42

REVISION F
page 42

43. Diapositive 43

REVISION F
page 43

44. Diapositive 44

REVISION F
page 44

45. Diapositive 45

REVISION F
page 45

46. Diapositive 46

REVISION F
page 46

47. Diapositive 47

REVISION F
page 47

48. Diapositive 48

REVISION F
page 48

49. Diapositive 49

REVISION F
page 49

50. Diapositive 50

REVISION F
page 50

51. Diapositive 51

REVISION F
page 51

52. Diapositive 52

REVISION F
page 52

53. Diapositive 53

REVISION F
page 53

54. Diapositive 54

9 – BI-MATIERES/SURMOULAGE 9
DESIGNATION
PAGE
BI-MATIERES
PRESSE 85T
55
56
57
58
- CARCASSE BI-MATIERE
- PLATEAU PRESSE
- DETAILS PRESSE
- PROGRAMME NOYAUX
PRESSE 175T
59
60
61
62
- CARCASSE BI-MATIERE
- PLATEAU PRESSE
- DETAILS PRESSE
- PROGRAMME NOYAUX
PRESSE 200T BILLION
63
64
65
66
- CARCASSE BI-MATIERE
- PLATEAU PRESSE
- DETAILS PRESSE
- PROGRAMME NOYAUX
PRESSE 200T ARBURG
- CARCASSE BI-MATIERE
- PLATEAU PRESSE
- DETAILS PRESSE
- PROGRAMME NOYAUX
67
68
69
70
PRESSE 300T
71
72
73
74
- CARCASSE BI-MATIERE
- PLATEAU PRESSE
- DETAILS PRESSE
- PROGRAMME NOYAUX
SURMOULAGE
PRESSE 40T VERTICALE
- CARCASSE
- PLATEAU PRESSE
- TIGE EJECTION
75
76
77
PRESSE 200T VERTICALE
78
79
80
- CARCASSE
- PLATEAU PRESSE
- TIGE EJECTION
REVISION F
page 54

55. Diapositive 55

REVISION F
page 55

56. Diapositive 56

REVISION F
page 56

57. Diapositive 57

REVISION F
page 57

58. Diapositive 58

REVISION F
page 58

59. Diapositive 59

REVISION F
page 59

60. Diapositive 60

REVISION F
page 60

61. Diapositive 61

REVISION F
page 61

62. Diapositive 62

REVISION F
page 62

63. Diapositive 63

REVISION F
page 63

64. Diapositive 64

REVISION F
page 64

65. Diapositive 65

REVISION F
page 65

66. Diapositive 66

REVISION F
page 66

67. Diapositive 67

REVISION F
page 67

68. Diapositive 68

REVISION F
page 68

69. Diapositive 69

REVISION F
page 69

70. Diapositive 70

REVISION F
page 70

71. Diapositive 71

REVISION F
page 71

72. Diapositive 72

REVISION F
page 72

73. Diapositive 73

REVISION F
page 73

74. Diapositive 74

REVISION F
page 74

75. Diapositive 75

REVISION F
page 75

76. Diapositive 76

REVISION F
page 76

77. Diapositive 77

REVISION F
page 77

78. Diapositive 78

REVISION F
page 78

79. Diapositive 79

REVISION F
page 79

80. Diapositive 80

REVISION F
page 80

81. Diapositive 81

10 – ANNEXES
DESIGNATION
10
PAGE
INJECTION
PENETRATION BUSE MACHINE
75
CANAUX ET SEUILS D’INJECTION
76
77
SORTIE BUSE CHAUDE
PARTIES MOULANTES
DETAILS EVENTS
78
79
80
MONTAGE EJECTEURS
81
NUMEROTATION DES EMPREINTES
DEGAGEMENT PLAN DE JOINT
EJECTION
REGULATION
RACCORD
82
RACCORD POUR BOITE A EAU
83
RACCORD POUR RECHAUFFEUR A HUILE
84
BRANCHEMENT BOITE A EAU
85
ELEMENTS ELECTRIQUES
ELEMENTS STANDARDS ELECTRIQUES
86
LOGEMENT PLAQUETTE CONNECTEURS
87
LOGEMENT PRISE HARTING 16B.
88
RACCORDEMENT ELECTRIQUE
89
REGLES / GESTION
TOLERANCE FABRICATION
90
GESTION DES ELEMENTS
91
REVISION F
page 81

82. Diapositive 82

REVISION F
page 82

83. Diapositive 83

REVISION F
page 83

84. Diapositive 84

REVISION F
page 84

85. Diapositive 85

REVISION F
page 85

86. Diapositive 86

REVISION F
page 86

87. Diapositive 87

REVISION F
page 87

88. Diapositive 88

REVISION F
page 88

89. Diapositive 89

REVISION F
page 89

90. Diapositive 90

REVISION F
page 90

91. Diapositive 91

REVISION F
page 91

92. Diapositive 92

REVISION F
page 92

93. Diapositive 93

REVISION F
page 93

94. Diapositive 94

REVISION F
page 94

95. Diapositive 95

REVISION F
page 95

96. Diapositive 96

REVISION F
page 96

97. Diapositive 97

REVISION F
page 97

98. Diapositive 98

REVISION F
page 98

99. Diapositive 99

1 – GROUP 0 (<12T)
1
2 – GROUP 2 (300 to 550T)
2
3 – GROUP 3 (20 to 30T)
3
4 – GROUP 4 (90 to 120T)
4
5 – GROUP 5 (40 to 85T)
5
6 – GROUP 6 (130 to 175T)
6
7 – GROUP 8 (200 to 280T)
7
8 – GROUP 9 (12 to 15T)
8
9 – BI-MATERIALS/OVERMOLDING 9
10 – ANNEX
REVISION F
10
page 99

100. Diapositive 100

1 – GROUP 0 (<12T)
LABEL
1
PAGE
GROUP 0 MOULD BASE
74
GROUP 0 PRESS PLATES
75
GROUP 0 MOULD ASSEMBLY STANDARD
76
LOCKER PLATE
77
REVISION F
page 100

101. Diapositive 101

REVISION F
page 101

102. Diapositive 102

REVISION F
page 102

103. Diapositive 103

REVISION F
page 103

104. Diapositive 104

REVISION F
page 104

105. Diapositive 105

2 – GROUP 2 (300 to 550T)
LABEL
2
PAGE
GROUP 2 PRESS PLATES
79
GROUP 2 PRESS PARTS
80
BASE PLATE FIXED HALF
81
BASE PLATE MOVING HALF
82
BUSHINGS FOR EJECTION RODS
83
REVISION F
page 105

106. Diapositive 106

REVISION F
page 106

107. Diapositive 107

REVISION F
page 107

108. Diapositive 108

REVISION F
page 108

109. Diapositive 109

REVISION F
page 109

110. Diapositive 110

REVISION F
page 110

111. Diapositive 111

3 – GROUP 3 (20 to 30T)
LABEL
3
PAGE
GROUP 3 MOULD BASE
85
GROUP 3 PRESS PLATES
86
GROUP 3 PRESS PARTS
87
GROUP 3 MOULD ASSEMBLY STANDARD
88
GROUP 3 WATER BOX
89
REVISION F
page 111

112. Diapositive 112

REVISION F
page 112

113. Diapositive 113

REVISION F
page 113

114. Diapositive 114

REVISION F
page 114

115. Diapositive 115

REVISION F
page 115

116. Diapositive 116

REVISION F
page 116

117. Diapositive 117

4 – GROUP 4 (90 to 120T)
4
1 PRESS IN LIMOUSIN SITES
GROUP 5 OR GROUP 6 MOULD STANDARD
ON THIS PRESS
CENTRAL EJECTOR ROD
LOCATING RING GROUP 5
SHOT WEIGHT 54 cm3
REVISION F
page 117

118. Diapositive 118

5 – GROUP 5 (40 to 85T)
LABEL
5
PAGE
GROUP 5 MOULD BASE
GROUP 5 PRESS PLATES
GROUP 5 PRESS PARTS
GROUP 5 MOULD ASSEMBLY STANDARD
GROUP 5 WATER BOX
REVISION F
92
93
94
95
96
page 118

119. Diapositive 119

REVISION F
page 119

120. Diapositive 120

REVISION F
page 120

121. Diapositive 121

REVISION F
page 121

122. Diapositive 122

REVISION F
page 122

123. Diapositive 123

REVISION F
page 123

124. Diapositive 124

6 – GROUP 6 (130 to 175T)
LABEL
6
PAGE
GROUP 6 MOULD BASE
GROUP 6 PRESS PLATES
GROUP 6 PRESS PARTS
GROUP 6 MOULD ASSEMBLY STANDARD
LOCATING RING FIXED HALF
BUSHINGS FOR EJECTION RODS
GROUP 6 WATER BOX
REVISION F
98
99
100
101
102
103
104
page 124

125. Diapositive 125

REVISION F
page 125

126. Diapositive 126

REVISION F
page 126

127. Diapositive 127

REVISION F
page 127

128. Diapositive 128

REVISION F
page 128

129. Diapositive 129

REVISION F
page 129

130. Diapositive 130

REVISION F
page 130

131. Diapositive 131

REVISION F
page 131

132. Diapositive 132

7 – GROUPE 8 (200T à 280T) 7
DESIGNATION
PAGE
106
107
108
109
110
GROUP 8 MOULD BASE
GROUP 8 PRESS PLATES
GROUP 8 PRESS PARTS
BUSHINGS FOR EJECTION RODS
GROUP 8 WATER BOX
REVISION F
page 132

133. Diapositive 133

REVISION F
page 133

134. Diapositive 134

REVISION F
page 134

135. Diapositive 135

REVISION F
page 135

136. Diapositive 136

REVISION F
page 136

137. Diapositive 137

REVISION F
page 137

138. Diapositive 138

8 – GROUP 9 (12 to 15T)
LABEL
8
PAGE
GROUP 9 STANDARD PRESS PLATES
GROUP 9 PRESS PARTS
GROUP 9 CASSETTE :
112
113
114
115
116
117
118
119
120
121
- CASSETTE ASSEMBLY
- CUT CASSETTE ASSEMBLY
- CAVITY PLATE
- CORE PLATE
- BACK PLATE
- TOP EJECTION PLATE
- BOTTOM EJECTION PLATE
- STOP EJECTION PLATE
G9>G3 MOULD BASE ADJUSTER :
- MOULD BASE ADJUSTER ASSEMBLY
- CUT MOULD BASE ADJUSTER ASSEMBLY
REVISION F
122
123
page 138

139. Diapositive 139

REVISION F
page 139

140. Diapositive 140

REVISION F
page 140

141. Diapositive 141

REVISION F
page 141

142. Diapositive 142

REVISION F
page 142

143. Diapositive 143

REVISION F
page 143

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REVISION F
page 144

145. Diapositive 145

REVISION F
page 145

146. Diapositive 146

REVISION F
page 146

147. Diapositive 147

REVISION F
page 147

148. Diapositive 148

REVISION F
page 148

149. Diapositive 149

REVISION F
page 149

150. Diapositive 150

REVISION F
page 150

151. Diapositive 151

9 – BI-MATERIALS/OVERMOLDING 9
DESIGNATION
PAGE
BI-MATERIALS
PRESS 85T
- BI-MATERIAL MOULD BASE
- PRESS PLATE
- BI-MATERIALS PRESS PARTS
- PROGRAM HYDRAULIC CORES
152
153
154
155
PRESS 175T
- BI-MATERIAL MOULD BASE
- PRESS PLATE
- BI-MATERIALS PRESS PARTS
- PROGRAM HYDRAULIC CORES
156
157
158
159
PRESS 200T BILLION
- BI-MATERIAL MOULD BASE
- PRESS PLATE
- BI-MATERIALS PRESS PARTS
- PROGRAM HYDRAULIC CORES
160
161
162
163
PRESS 200T ARBURG
- BI-MATERIAL MOULD BASE
-¨PRESS PLATE
- BI-MATERIALS PRESS PARTS
- PROGRAM HYDRAULIC CORES
164
165
166
167
PRESS 300T
- BI-MATERIAL MOULD BASE
- PRESS PLATE
- BI-MATERIALS PRESS PARTS
- PROGRAM HYDRAULIC CORES
168
169
170
171
OVERMOLDING
PRESS 40T VERTICALE
172
173
174
- FRAM BI-MATERIAL
- PRESS PLATE
- EJECTOR ROD
PRESS 200T VERTICALE
175
176
177
- FRAM BI-MATERIAL
- PRESS PLATE
- EJECTOR ROD
REVISION F
page 151

152. Diapositive 152

REVISION F
page 152

153. Diapositive 153

REVISION F
page 153

154. Diapositive 154

REVISION F
page 154

155. Diapositive 155

REVISION F
page 155

156. Diapositive 156

REVISION F
page 156

157. Diapositive 157

REVISION F
page 157

158. Diapositive 158

REVISION F
page 158

159. Diapositive 159

REVISION F
page 159

160. Diapositive 160

REVISION F
page 160

161. Diapositive 161

REVISION F
page 161

162. Diapositive 162

REVISION F
page 162

163. Diapositive 163

REVISION F
page 163

164. Diapositive 164

REVISION F
page 164

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REVISION F
page 165

166. Diapositive 166

REVISION F
page 166

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REVISION F
page 167

168. Diapositive 168

REVISION F
page 168

169. Diapositive 169

REVISION F
page 169

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REVISION F
page 170

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REVISION F
page 171

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REVISION F
page 172

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REVISION F
page 173

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REVISION F
page 174

175. Diapositive 175

REVISION F
page 175

176. Diapositive 176

REVISION F
page 176

177. Diapositive 177

REVISION F
page 177

178. Diapositive 178

10 – ANNEX
LABEL
10
PAGE
INJECTION
MACHINE NOZZLE PENETRATION
179
INJECTION RUNNERS AND GATES
180
181
HOT NOZZLE OUTLET
MOULDED PARTS
VENTING DETAILS
182
183
184
ASSEMBLY EJECTORS
185
CAVITIES NUMBERING
MOULD PARTING LINE SURFACE CLEARANCE
EJECTION
COOLING CIRCUIT
NIPPLE
186
NIPPLES FOR WATER BOX
187
STEEL NIPPLES HYDRAULIC
188
WATER BOX CONECTION
189
ELECTRICAL COMPONENTS
STANDARDS ELECTRICAL COMPONENTS
190
CONNECTOR PLATE HOUSING
191
HOUSING FOR CONNECTOR HARTING .
192
ELECTRICAL CONNECTION
193
NOTES / MANAGEMENT
MANUFACTURE TOLERANCE
194
MANAGEMENT ELEMENTS
195
REVISION F
page 178

179. Diapositive 179

REVISION F
page 179

180. Diapositive 180

REVISION F
page 180

181. Diapositive 181

REVISION F
page 181

182. Diapositive 182

REVISION F
page 182

183. Diapositive 183

REVISION F
page 183

184. Diapositive 184

REVISION F
page 184

185. Diapositive 185

REVISION F
page 185

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REVISION F
page 186

187. Diapositive 187

REVISION F
page 187

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REVISION F
page 188

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REVISION F
page 189

190. Diapositive 190

REVISION F
page 190

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REVISION F
page 191

192. Diapositive 192

REVISION F
page 192

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REVISION F
page 193

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REVISION F
page 194

195. Diapositive 195

REVISION F
page 195