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Category: industryindustry

JCB loadall 550-80 walkaround

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JCB LOADALL 550-80
WALKAROUND
CONFIDENTIAL TO JCB PERSONNEL
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Superior by Design
Market sectors
AG
WASTE
GENERAL INDUSTRY
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Superior by Design
Base Specification
MANUFACTURER
SPECIFICATION
Payload (kg)
JCB
JCB 550-80
4990
Lift Height (m)
8.1
Maximum forward reach (m)
4.5
Overall height (mm)
2590
Overall width (mm)
2420
Weight (kg)
10150
Engine
JCB DIESELMAX
Engine power (HP)
130/145
Engine power (Kw)
97/108
Tearout force (daN)
6650
Travel speed (kph)
38
JCB 550-80 is the highest capacity Loadall ever produced
Produced in response to customer demand for increased productivity and capacity at height
4990kg payload to a maximum height of 8.1m
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Superior by Design
Lift performance vs Merlo (Sway)
Merlo P55.9 gives very little forward extension with maximum payload, predominantly above
the chassis making loading of hoppers/lorries difficult
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Superior by Design
Lift performance vs Manitou (fixed)
550-80 has increased payloads throughout the whole lift envelope
Increased payload at height gives higher productivity for loading and re-handling
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Superior by Design
Hydraulic cycle times
Hydraulic cycle times (secs)
Lift
Lower
Extend
Retract
Bucket dump
Bucket crowd
TOTAL
JCB 550-80
7.4
5.9
8.3
5.9
2.8
3
33.3
JCB 550-80 has overall fast duty cycle time than the 541-70
For comparison, 550-80 has increased lift height and extension
Predominant re-handling cycles require fast cycle times
JCB 541-70
8.8
6.5
6.8
5
3.5
2.9
33.5
DIFF (+/-)
-1.4
-0.6
1.5
0.9
-0.7
0.1
-0.2
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Superior by Design
Chassis
Built to last
Strength and weight
Attention to detail
Built to last
JCB Loadall’s can dig, not just lift and place. Cat
tail welds eliminate stress concentration at joint
lines
Strength and weight
25mm thick steel chassis plates provide
excellent strength and torsional stiffness. Also
acts and integral counterweight
Attention to detail
Finite element analysis and strain gauge testing
prove JCB’s 10 year design life
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Superior by Design
Chassis
25mm thick side plates provide
excellent strength and weight to
the chassis structure
Long, thick deck plate provides
superb structural rigidity and
durability
Integral hydraulic tank adds
weight to the structure to reduce
counterweight needs
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Superior by Design
Chassis
Heavy duty axle feet
comprehensively absorb stress
caused through heavy duty
operation
Cat tail welds disperse the stress
into the structure to minimise
wear and increase durability
Increased machine life, minimum
downtime and reduced
maintenance costs
Fixed and sway variants available
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Superior by Design
Structure
Low boom pivot point in chassis
increases machine stability
Clear and uninterrupted view to
the rear of the machine
Minimal rear counter weight
reduces stress throughout the
chassis when laden
Sculptured counter weights add
to aesthetic appeal
Large rear door opening for ease
of access
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11.

Superior by Design
Boom- ‘Z’ bar linkage
JCB 550-80 has a Z-Bar linkage at the
boom nose (usually found on loading
shovels) as opposed to the
conventional link and lever system
Massive 6650 daN tear out force
generated which is ideal for rehandling and digging (50% more
than 541-70)
Splayed boom nose design adds
rigidity and strength to support the
Z-bar linkage
Thick 12mm plate inner boom and
10mm plate outer boom provide
excellent strength and durability for
maximum machine life
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Superior by Design
Boom
Boom overlaps of 1195mm
One centrally mounted lift ram
provides even dispersion of lifting
forces
One ram reduces maintenance and
cost of ownership
Dry waxoyl coating is used for
excellent wear protection, reduced
dirt adhesion and reduced
servicing
Keyhole type castings absorb and
disperse energy created through
extension and retraction of the
boom to minimise wear and
increase duty life
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Superior by Design
Boom- Hydraulic re-generation system
Hydraulic re-generation system on
lower and retract functions
Gravitational force aids these 2
functions to facilitate fast cycle times
Part of the 550-80 ECO package
The reduction in hydraulic flow
required to undertake these
operations reduces engine power
required and therefore fuel
consumption
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Superior by Design
Boom Nose
Conventional JCB Q-fit carriage
accepts a wide variety of attachments
Option of manual or hydraulic pin
locking
Allows quick and easy change and
operation of attachments
Optional direct mount bucket
available
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Superior by Design
Boom Nose
46 degrees of carriage roll back for
excellent material retention
34 degrees dump angle for efficient
loading or stockpiling
Max discharge height of 6.6 metres
Standard auxiliary hydraulic service
for operation of attachments
Optional 2nd auxiliary hydraulic
service for dual hydraulic operation
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Superior by Design
Powertrain
JCB Dieselmax engine- 97kW
(130HP) and 108kW (145hp)
options available
Heavy duty Dana axles
JCB PS760, 4 speed power shift
gearbox
JCB torque converter transmission
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Superior by Design
Wheels and tyres
Range of wheels and tyres available
24”- 26” sizes
Semi solid tyres available for the
wastemaster
10 wheel stud fitment onto heavy duty
Dana axle
3 steer modes available: 2 wheel steer, 4
wheel steer and crab steer
Auto steer mode
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Superior by Design
Cab environment
Spacious with plenty of leg and elbow room
Large right hand cluster for quick feedback
recognition
Controls are logically grouped and fall
easily to hand
Left hand stalk- 4 speed twist grip gear
selection and forward/reverse control
Right hand stalk- indicators, lights and
windscreen wiper
JCB cab has 8 fully adjustable vents, giving
excellent all round ventilation
Air conditioning compliments this
ventilation- roof mounted air conditioning
optional
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Superior by Design
Cab- servo hydraulics
Electric servo single lever joystick
Light and multifunctional control of the
hydraulics
Reduce operator effort to maximise
productivity
140 litre variable flow pump for fast and
efficient cycle times
Cab mounted or seat mounted single lever
joystick options
Directional forward/reverse control on the
joystick to reduce operator fatigue
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Superior by Design
Cab Design
2 large grab handles facilitate ease of
access into the cab
Lower glass door panel provides increased
visibility to low areas around the machine
(steel lower door on wastemaster)
Built in storage for everyday items
2 large footsteps for easy and safe access
Roof and screen guard options for
increased operator safety (standard on
wastemaster)
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Superior by Design
Braking
550-80 is fitted with high back off brakes
which reduce friction when not in use to
facilitate less energy consumption
Power brakes are used to reduce pedal
effort and therefore operator fatigue
4 wheel braking is used for maximum
safety and braking capability
Transmission dump on brake pedal
disconnects transmission when brake
pedal is pressed
Maximises power delivered to the
hydraulic functions to maximise
productivity
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Superior by Design
Service access
Wide opening, gas strut assisted bonnet
gives extensive access for servicing
All service points are located at the front
of the bay for ease of location and access
Easily removable pod and bonnet for all
round access and minimum machine
downtime
Diesel filler cap with lockable cover
recessed into cab for maximum
protection
Wide opening for maximum access to
hydraulic filler neck
Vertical orientation allows maximum fill
with minimum overspill
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Superior by Design
Cooling
Variable speed cooling fan as standard
Adjusts the fan speed according to the
ambient air temperature
Reduces power consumption to reduce
fuel consumption
Reduced external noise levels
Low noise and dust suppression bonnet
as standard
Airflow out through top of bonnet as
opposed to bottom to suppress dust
clouds
Reduces external noise by circa 10%
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Superior by Design
Hitch options
Variety of tow hitch options available
Recovery hitch
Hydraulic hitch
Rockinger Hitch
Clevis hitch
Ladder Hitch
Adds versatility to the Loadall application
Trailer electrics and hydraulics available
Trailer brakes available
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Superior by Design
Road lights
Road lights positioned at machine
rear
LH dip and RH dip available (territory
dependent)
2 travel positions available- down for
roading and up for on site
Heavy duty bracket and light arm
minimises damage and wear to
reduce maintenance and cost of
ownership
Reverse alarm incorporated into light
arm
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Superior by Design
Wastemaster package
Wastemaster package offers excellent
machine protection in the most arduous
of applications
Package includes: steel lower door, roof
and screen guards, belly guards, headlight
guards, reversing fan and fuel tank guard
Semi-solid tyre option reduces machine
downtime through reduced tyre
punctures
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Superior by Design
‘ECO’ package
• High back off brakes
• Hydraulic re-generation system
• Variable speed cooling fan
• Transmission dump on brake pedal
• ‘Z’ bar linkage
• Hi-flow pipework
• High viscosity hydraulic oil
• Vari-flow hydraulics
• Limited slip differentials (LSD)
• JCB Dieselmax engine
• Smooth ride system (SRS)
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Superior by Design
Adaptive Load Control
550-80 incorporates the new Adaptive
Load Control system for EU territories
Use the NEW LLMI display
Reduces the hydraulic speed progressively
to maintain the longitudinal stability of
the machine
System is activated by various sensors
positioned on the machine
Override button provides a 2 handed
override function for 60 seconds
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