Aidite 3D Printing On-X SOP

1.

3D Printing
On-X
Solution
01
Nesting
02
Printing
03
Washing
04
Post-curing
05
Post-processing

2.

Nesting: “Configuration” setup
Application: Temp C&B
Material: FortiArch/冠桥树脂
Configuration: Big platform Immediate Loading(0.05mm)

3.

Nesting: Rotation and Bridge generation
【2】Rotation
ensuring the occlusal surfaces
(teeth-side) are oriented
downward
Rotating bridge makes the holes
vertical to the platform as more
as possible
【3】Bridge generation
Add two bridges (3mm) in
parallel at #7 and #5 tooth
2. Add two more
bridges(2.5 mm)

4.

Layout: Supporting
Auto-support
(Built-in parameters)
• Check if each teeth has ≥4 support rods at the cutting-end;
• Delete all the support rods inside the implantation holes & in 0.5mm
distance nearby

5.

Layout: Slicing
Click “Slicing” and save to the USB flash
drive root never save into a folder ,
or

6.

Layout: Notices
1. During the designing, filling the interdental cleft on the lingual
surface enhances the fracture-resistant cross-sectional area,
eliminating the risk of breakage during usage and facilitating the
patient's daily cleaning.

7.

Printing: Preparation
Screen is clean.
No dust & no water.
Release film is clean. No
damage & no scratching.
Mix well the resin. (level
between min. and max.)
Close the door.
Resin tank is
clamped tightly.
Building platform is
clamped tightly.
Set the temperature at 32oC, after heating, the resin is kept in
the chamber for 10 minutes before printing.

8.

Printing

9.

Printing: Notice
1. While first-time use of the FortiArch resin, shake well the resin 3-5 mins before
pouring.
2. Before each printing, use a rubber scraper to fully stir the resin liquid in the resin
tank to avoid the degradation of printing performance caused by material liquid
sedimentation.
3. While the printing time interval is more than 24h the resin liquid needs to be
poured back into the bottle, to avoid oxidation failure in prolonged exposure to air.

10.

Cleaning
Variable frequency ultrasonic cleaner
Ensures complete cleaning of both the
surface and the inside of the holes.
Step 1:
Solution: Cleaning concentrate
Settings: Level 1, 4mins
Step 2:
Drying the
surface and holes
with air gun
Cleaning concentrate
Odorless, contains no volatile
substances, no flammable gases, and
poses no risk of fire or explosion.
Step 3:
Solution: Pure water
Settings: Level 8, 3mins
Step 4:
Drying the surface and
holes with air gun

11.

Post-curing
The gingiva-surface is placed
face-up on the tray.
Close the door
Select “6.OnX” and start curing
Note
Do not remove immediately after post-curing. It is advisable to position it inside the curing box for
5 minutes prior to direct removal, or place it on cardboard after removal for cooling.
Refrain from exposing it to artificial stone or low-temperature surfaces to avert thermal shock.

12.

Post-processing: Polishing
3D Printing Crown and Bridge
Polishing Bur Set

13.

Post-processing: Polishing
STEP1 : Remove ribs and
support points
STEP2 : Rough Polishing STEP3 : Fine Polishing
of Tooth Surface
of Tooth Surface
●Set the rotational speed between 10,000
●Set the rotational speed
●Set the rotational speed
●Set the rotational speed
and 12,000 RPM; lower speed is better.
●Be careful not to apply excessive pressure,
to avoid altering the shape.
between 10,000 and 12,000 RPM;
lower speed is better.
●Polish along the axis of the bur
to ensure a uniform matte surface
with consistent brightness.
between 10,000 and 12,000 RPM;
lower speed is better.
●Resulting in a uniform reflective
effect and no scratches visible
under light.
between 10,000 and 12,000 RPM;
lower speed is better.
●Polishing the surface with
cotton wheel and wax, achieving
a mirror-like finish.
STEP4 : Shinging the
Tooth Surface

14.

Post-processing: Glazing
STEP1 : Remove ribs, support
points and cleaning
STEP2 : Glazing gum
●Apply the brushwork as
● Set the rotational speed between 10,000
and 12,000 RPM; lower speed is better.
● Perform a comprehensive, deep cleaning
of the tooth surfaces and crevices using a
steam gun.
lightly as possible to prevent
pigment accumulation on the
tooth surface
●The pigment must not seep
into the implant hole.
●Curing with CL-200, settings:
Level9, Time10.0, Heat0
GC Optiglaze
STEP3 : Glazing teeth
Features & Benefits
●Moving the pen parallel to the
● Excellent gloss and superior
tooth surface can effectively
eliminate pen marks.
●The pigment must not seep into
the implant hole.
●The interdental spaces must be
uniformly coated with glaze.
●Curing with CL-200, settings:
Level9, Time2.0, Heat0
aesthetic appeal
● Strong bonding strength;
resistant to peeling
● High abrasion resistance;
resistant to scratching

15.

Solutions to common printing issues
Printing Issue
No structures on the
platform
Only raft on the
platform
Troubleshooting
1/2/3/4/8/10
Need to clean
No.
Issue
Solution
bottom
1
Printing resin not heated
Open the heater to 32℃
2
Resin was not fully stirred.
Mix thoroughly before printing
Y
3
1/2/3/4
Y
5
Only raft and
support on the
1/2/3/4/5
Y
platform
Partially missing of
hybrid
6
1/2/3/4/5/7/8
Y
Hybrid cracked
1/2/3/4/9
N
Layer shifting
11/12
N
The aperture is
smaller
4/6
N
Poor fit at the
immediate loading
interface
4
7
N
reduced activity
Incorrect printing parameters selected
Incorrect support parameters or insufficient
local support
Replace resin
Double check the configuration
Readd or manually replenish support
Incomplete cleaning of the bottom of the glass
Wipe with a non-woven cloth mixed with
or resin tank weakens light intensity and causes
ethanol until no visible stains or wiping marks
light scattering.
remain
The release film is damaged, causing leakage
and blocking the light path
8
Solid residue was found in the resin tank
9
Add supports first, then add reinforcing ribs
10
4/6/13
Improper storage of resin solution leads to
The model was not pasted onto the bottom
surface during layout.
Replace the release film and clean the glass
Clean the bottom of the tank, filter the resin,
and confirm that the light path is clean
Add reinforcing ribs first, then add supports
Model attached to bottom
11
The printing platform or resin tank is unlocked.
Reprint after locking
12
Long pause during printing
Reprint