Product simple diagram

1.

Product simple diagram
1
Project:
2
Part Name:
3
Part No:
4
Part size mm :
47.15x34.9x32.9
5
Cavity Number:
1*8
6
Color:
Black
7
Material:
PBT GF30%
8
Shrinkage:
0.3%,1%
9
Part Weight: (g)
9.3
10
Surface Finish :
VDI-18
11
Gate Type:
SMG Gate
12
Machine Ton:
150T
13
Mold Base size:
14
LIFT
/
15
SLIDE
3
16
Date:
2023-11-21
1

2.

1. PART PL
SLIDERS
SLIDERS
Cavity
PL
Core
SLIDERS
Question
the red line is the parting surface Could you pls kindly confirm whether it is ok?
Reply
2

3.

2. Gate
The sub gate, and size of the gate is 1.2mm
Question
Product into the plastic method : The dimension of the pin gate is φ1.2 Could you pls kindly confirm
whether it is ok ? Thank you so much!
Reply
3

4.

3. Mold Structure
Slide_2
Slide_1
Slide_3
Question
As shown , that is the main area of the product and the red arrow is the direction in which the slider
slides .Could you pls kindly confirm whether it is ok ? Thank you so much!
Reply
4

5.

4. Thickness
Question
The shows of the dark red area as the local glue position is uneven, there are some slight shrinkage, Could
you pls kindly confirm whether it is OK ? Thank you so much!
Reply
5

6.

5. Part Surface Quality
What is the value of surface
finishing, Ra=???
Question
Whether the product has other appearances, lettering and other requirements, please confirm ! Thank you
so much!
Reply
6

7.

6. Ejector Pin
4.0*0.9
2.5*2.0
The ejector pin design, length
and the width (4.0*0.9mm,
2.5*2.0mm)
Question
the pin layout is for reference only. Could you pls kindly confirm whether it is ok?
Reply
7

8.

6. COOLING
Question
block, it is required 8 cavities for the mold, and we will design 2 cavities for one block. Attached the
cooling channel in one block. Please confirm.
Reply
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9.

7-1. Part Question
宽度25.8MM尺寸 因变形
需要成型后治具辅助定型
Question
As the shrinkage impacts, the DIM
25.8 will become smaller, and it can
not meet the drawing spec, we will
design the fixture to improve it. Next
slide.
We will design the gauge and fix the shape of the housing after injection process, please confirm it is ok or
not?
Reply
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10.

The fixture/gauge design
As the housing shrinkage impacts, we will consider to design the fixture as below.
When the housing is just released from the mold, and the product is very heating, we
will put the housing in the fixture, and waiting for about 10-15second cooling time.
Then we can assure the HSG in the good position/shape.
--Force the housing to be consistent, and not big change for the dimension variation
in the open mouth position.
The picture housing is
not 091, but the
method is similar.
The
fixture&
gauge

11.

7-2. Part Question
圈内结构有倒扣 无法出模 建议调整结构
Based on the current structure ,and housing will be sticky to
the mold, which is required to optimize it.
It is suggesting to make some improvement as below,
please confirm.
Before
Question
After
申请结构调整
Application for structural adjustment
Reply
11

12.

7-3. Part Question
此处结构不好出模 建议优化结构
It is not easy to be released from the mold, and we make some improvement as below, plea
Confirm and comments.
Could you please approve for it?
Before
Question
After
申请结构调整
Application for structural adjustment
Reply
12