Brewers Compass® Пивоварение с ячменем
Переход с солодовых рецептур на несоложеные
DSM помогает преодолеть вызовы пивоварения с несоложеным сырьем
Brewers Compass®
Brewers Compass®
The best performing all-in-one classical enzyme solution
Brewers Compass® повторяет диастатическую силу солода
Добавляется в начале затирания
Сохранить тот же вкус.
Тест в промышленном масштабе.
Внедрение на заводе.
Команда пивоваров по всему миру DSM Food Specialties – DSM Brewing
Min. malt% in beer – regulatory
Milling advice depends on barley level in recipe
Assumptions CO2 reduction adjunct brewing
Reflection on figures
Barley brewing: recommended mill settings
Barley brewing with Brewers Compass™
The effect of α-amylase composition on yield
Good flavor stability with Brewers Compass (100% barley) Low ageing aldehydes after forcing 28 days at 30°C
Scope of the LCA Study
What is LCA?
Summary of LCA methodology
LCA’s prepared for 4 cases
Comparison of brewing methods
LCA Output summary, 100 % malt, stabilised with SHG + PVPP
LCA Output summary, 100 % malt, stabilised with Brewers Clarex®
LCA Output summary, 100 % barley brewed with Brewers Compass, stabilized with SHG + PVPP
LCA Output summary, 100 % barley brewed with Brewers Compass, stabilized with Brewers Clarex®
Summary of CO2 equivalent savings
Summary of LCA results kg CO2 equivalent
Reflection on figures
Conclusions of the LCA Study
Summary of benefits with Brewers Compass™
55.15M
Categories: ecologyecology industryindustry

For Internal Use Only

1.

For Internal Use Only
ДЛЯ
АМБИЦИЙ
ЭКОЛОГИЧН
ОГО
УСТОЙЧИВОГ
О
ПИВОВАРЕН
ИЯ

2. Brewers Compass® Пивоварение с ячменем

КЛАССИЧЕСКОЕ ФЕРМЕНТНОЕ РЕШЕНИЕ
САМОЕ ЭФФЕКТИВНОЕ
ВСЕ-В-ОДНОМ
Константин Кляритский
Февраль 2020, Алматы
BRIGHT SCIENCE. BRIGHTER LIVING.

3.

For Internal Use Only
Пивоварение с ячменем.
Экономии и снижение влияния пива на CO2 выбросы
В среднем:
В среднем:
55% ячменя
100%
несоложенки
В рецептуре
=
10% CO2
Снижения выбросов
В рецептуре
=
16-20% CO2
Снижения выбросов
3

4.

For Internal Use Only
Качество солода и
ячменя под угрозой из-за
изменения климата
Жара и засухи влияют на качество ячменя
• Дефицит и перебои поставок:
• Большее содержание белка:
• Меньший выход экстракта:
• Меньшая диастатическая сила:
сбраживания
- большая цена
- проблемы с мутностью
- больше затраты на сырье
- проблемы со степенью
Увеличение длительности затирания для увеличения
степени сбражитания имеет негативный эффект на
производственные мощности, вкус и аромат.
Урожаи
ячменя
могут
упасть на
17%
Из-за жары и
засухи

5. Переход с солодовых рецептур на несоложеные

For Internal Use Only
Переход с солодовых рецептур на
несоложеные
Революция
несоложеного пивоварения
Соложение – традиционный, но затратный
процесс
Высококачественное сырье
Требует много воды
Требует много энергии
Влияние на выбросы СО2 - 7...10%
Включение (большего количества) ячменя
в рецептуру пива
Несоложеное сырье используется уже десятилетия
Наиболее популярные виды несоложенки –ячмень, рис,
кукуруза, сорго
Растет интерес к несоложенки из-за экологических
преимуществ
Page
5

6. DSM помогает преодолеть вызовы пивоварения с несоложеным сырьем

For Internal Use Only
DSM помогает преодолеть вызовы
пивоварения с несоложеным сырьем
Вызовы пивоварения с несоложеным сырьем
Недостаток диастатической силы, повышеная твердость,
специфические свойства зерна
Требуются инвестиции: Ферменты, Молотковая дробилка,
Отварочный котел, Машфильтр
Удержание хорошего вкуса и свойств пива
Ферменты DSM и команда
пивоваров помогут преодолеть
вызовы пивоварения с несоложеным
сырьем
Page 6

7. Brewers Compass®

Brewers Compass
®
Самое эффективное, классическое ферментное решение для
ячменного пивоварения. Все-в одном.

8. Brewers Compass®

For Internal Use Only
Brewers Compass®
Enable up to 100% barley brewing
Save costs
Replace malted barley
Flexibility to brew with lower quality (malted) barley
Improve brewhouse efciency of barley recipes, ~98% brew house
yield
Easy to implement
All-in-one liquid enzyme solution
Keep a good tasting beer with DSM brew master support
Proven solution in the brewing industry
Suitable for organic, clean label solution
Sustainable brewing
Save water, energy and reduce carbon footprint up to 22%
Support local farmers
Page 8

9. The best performing all-in-one classical enzyme solution

For Internal Use Only
The best performing all-in-one
classical enzyme solution
Brewers Compass®
Experiences with Brewers Compass®
Mash profle was optimized for brewhouse time
available
Wort high in fermentable sugars, good FAN levels,
low in β-glucan
Excellent mash fltration rate (<2 hours empty-toempty)
Standard physiochemical properties
Good head retention and favor stability
9

10.

For Internal Use Only
Page 10

11.

Рассчитайте ваши
экономии
Calculate my costs savings
For Internal Use Only

12. Brewers Compass® повторяет диастатическую силу солода

For Internal Use Only
Раскрывает диастатическую силу ячменя
Brewers Compass® повторяет диастатическую
силу солода
Ферментные активности
Солод
Ячмень
α-Amylase
β-Amylase
Brewers Compass
α-Amylase
β-Amylase
Limit Dextrinase
Peptidases
12
Peptidases
Endo-proteases
Endo-proteases
β-Glucanase
β-Glucanase

13. Добавляется в начале затирания

For Internal Use Only
Добавляется в начале
затирания
Brewers
Compass®
1
3

14. Сохранить тот же вкус.

For Internal Use Only
Сохранить тот же вкус.
Пивовары DSM поддержат
Проверить параметры сусла науровень
FAN
Профиль сахаров
Вязкость
Бета глюканы
Page 14

15. Тест в промышленном масштабе.

Пивовары
DSM поддержат
Тест с местным сырьем в лаборатории
Tepral fltration
Page 15

16. Внедрение на заводе.

Пивовары DSM поддержат
Демонстрация производительности варницы
Обучение клиентов
Дозирование ферментов
Лабораторный анализ
Мониторинг эффективности
Тонкая настройка
Спецификация дробления
Диаграммы затирания
Page 16

17.

For Internal Use Only
Пивоваренные лаборатории , Delft (NL) и
Служба
технологической поддержки
Shanghai
клиентов
Фокус на Затирание и
фильтрацию заторов,
Стабилизацию,
микроскопирование,
анализ мутности и
глютена в пиве
17

18. Команда пивоваров по всему миру DSM Food Specialties – DSM Brewing

For Internal Use Only
Команда пивоваров по всему
миру
Как
мы Food
это делаем...
DSM
Specialties
– DSM Brewing
Japan
Europe
МЕСТНЫЕ эксперты с многолетним
опытом пивоварения, которые говорят
вашем языке осуществляют
ТЕХНОЛОГИЧЕСКУЮ ПОДДЕРЖКУ ...












Marlos Fernandes, North America
Alberto Melgoza, Central America & Mexico
Marcelo Gallardo, South America
Torben Katzmann, Europe
Pierre Lambert Smal, Middle East & Africa
Denis Shirokovskiy, Middle East & Africa
Konstantin Klyaritski, Russia
Siaw Yon Miaw, Asia Pacifc
Hiro Furukawa, Japan
Sam Li, China
Jason Ma, China
Theo Wijsman, Global coordinator
18
Global
Russia
North America
Hiro
Furukawa
Marlos
Fernandes
CAM & Mexico
Theo
Wijsman
Torben
Katzmann
Konstantin
Klyaritsky
China
China
Sam Li
Jason
Ma
MEA
ME
A
Alberto
Melgoza
Denis
Shirokovskiy
South America
Pierre-Lambert
Smal
Marcelo
Gallardo
APA
Sam
Li
Siaw
Yon-Miaw

19.

For Internal Use Only
ПОРТФЕЛЬ ФЕРМЕНТОВ DSM ДЛЯ
НЕСОЛОЖОНОГО ПИВОВАРЕНИЯ
ЯЧМЕНЬ
ДРУГОЕ СЫРЬЕ
УПРАВЛЕНИЕ
СБРАЖИВАНИЕ
М
Brewers Compass ®
MATS ® L Classic
Mycolase ®
Maxadjunct L
Maxadjunct L
Maxazyme NNP
Amigase Mega ®
DS

20.

DSM BREWING ENZYME PORTFOLIO
20
For Internal Use Only

21.

BRIGHT SCIENCE. BRIGHTER LIVING.
While making reasonable eforts to ensure that all information in this presentation is accurate and up to date,
DSM makes no representation or warranty of accuracy, reliability, or completeness of the information.
The information provided herein is for the informational purposes only.
This publication does not constitute or provide scientifc advice and is without warranty of any kind, express
or implied. In no event shall DSM be liable for any damage arising from the reader’s reliance upon, or use of,
this presentation.
The reader shall be solely responsible for any interpretation or use of the materials contained herein.

22. Min. malt% in beer – regulatory

For Internal Use Only
Min. malt% in beer – regulatory
Productdescription edit in header and footer textoptions - confdential
22

23. Milling advice depends on barley level in recipe

For Internal Use Only
Milling advice depends on barley level in
recipe
Hammer mill for recipes > 30% barley in grist bill: improves brewhouse yield and performance
The fnancial beneft of using raw barley uustfy the investment in specifc hammer milling system which
is not always in place and makes a diference in terms of brewhouse yield performance as well.
Roller mills suitable for recipes < 30% barley
For breweries equipped with roller mills for example they beter invest in hammer mill when going over
30% barley in the grist bill. For breweries already eqipped with hammer mill and limited by their milling
capacity, extra milling capacity can be installed and paid back afer 2-3 years by the saving on malt.
Page 23

24. Assumptions CO2 reduction adjunct brewing

For Internal Use Only
Assumptions CO2 reduction adjunct brewing
Malting = 15-20% of total beer carbon footprint
Agriculture = 15 – 18 % of total beer carbon footprint
Switching to 100% adjuncts
o Agriculture carbon foot print reduced by 7%
o Total reduction on agriculture 1 - 1.3%
o Reduction on malting process 17.5%
o Total reduction on total beer carbon footprint 16 – 19.3%
2
4

25. Reflection on figures

For Internal Use Only
Refection on fgures
Example:
Savings for a single 5 mln Hl brewery using 100% barley with Brewers Compass and
stabilizing with Brewers Clarex compared to 100% malt and classical beer stabilization)
Saving: 4.7 kg CO2 / hl beer (feld to beer ex packaging)
Total annual saving: 23.500 ton CO2 per 5 million hl
Energy savings dependent on energy price
Additional to energy savings, extra €329.000 value (savings) in carbon credits (carbon credit:
€14 / ton CO2)
Carbon savings equal to average annual carbon footprint of 2.200 people in Western Europe
Carbon savings equal to emissions for 4200 world trips (40.000 km/trip)

26. Barley brewing: recommended mill settings

For Internal Use Only
Barley brewing: recommended mill
settings
Recommended roller clearances
Milling
equipment
1st pair
2nd pair
3rd pair
2 roll wet
mill
0.3 – 0.4
N.A.
N.A.
4 roll mill
1.0 – 1.2
0.3 – 0.4
N.A.
6 roll mill
Rate of milling is reduced (typically 2025%)
Energy requirement for milling
increased (depending type of mill)
Mechanical wear on rollers is greater
1.3 – 1.1
0.9 – 0.8
0.5 – 0.4
Typical industrial milling results (6 roll mill)
GRIST COMPISITION 100% BARLEY
SIEVE SIZE (mm)
TARGET WT (%)
1.250
55
1.000
15
0.500
15
0.250
5
0.125
5
<. 125
5

27. Barley brewing with Brewers Compass™

For Internal Use Only
Barley brewing with Brewers
Compass™
Brewhouse mashing profle can be modifed
according to brewery equipment and needs
90
Stand at 72°C to achieve starch negative
Use of maximum available brewhouse time ->
optimum economic efciency
20 min
40 min
70
Temperature (°C)
Stand at 65°C for optimal activity endogenous βamylase + α-amylases
5 min
80
Stand at 48°C to ensure proper proteolysis
5 min
30 min
60
60 min
30 min
50
45 min
40
30
20
Short mashing profile
10
Long mashing profile
0
0
20
40
60
80
100
Time (minutes)
120
140
160
180

28.

For Internal Use Only
Barley brewing with Brewers
Compass™
Dose rate recommendations
Barley (%)
Malt (%)
Dose rate
(kg/T grains)
100
0
2.0 - 4.0
• Brewers Compass™ added at mash-in
80
20
1.3 – 3.0
• Total mash profle time can be reduced as the percentage
of malt in the grist increases
60
40
0.5 – 1.0
40
60
0.3 – 0.6
• Dose rate dependent on mash cycle time available, raw
material quality (malt and barley) and economics
30
70
0.2 – 0.4
• Brewers Compass™ is a natural mix of enzyme activities,
complementing and working synergistically with barley
enzymes

29. The effect of α-amylase composition on yield

For Internal Use Only
The efect of α-amylase composition
on yield
Yield
150%
100%
50%
100%
150%
50%
Amylase 1
Brewers Compass has an optimized composition of
α-amylases to maximize the yield
Amylase 2

30.

For Internal Use Only
Brewers Compass: industrial
results
• Data were generated at commercial scale
• 10 Ton brewhouse
• Fermentation vessels 2000 Hl
• Cereal fraction = 100% barley
• Data serve as examples of DSM experience in barley brewing

31.

For Internal Use Only
V o lu m e size class (% )
Brewers Compass: industrial
results
Particle size distribution after hammer milling
Typical PSD for Hammer Mill
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
0
200
400
600
800
1000
1200
PSD (micron)
1400
1600
1800
2000

32.

For Internal Use Only
In this case a 175 minute mash scheme was
used (2 mash vessels supplied one mash filter,
i.e. use of turn-around time available)
Mashing time can be varied according to
brewhouse requirements
T e m p e ra tu re (°C )
Brewers Compass: industrial
results
Mashing profile
100
80
60
40
20
0
0
20
40
60
80
100 120 140 160 180 200
Time (minutes)

33.

For Internal Use Only
Brewers Compass: industrial
results
Two hour empty-to-empty turn-around time
on the mash filter
Mashing filtration – good mash
filterability
Mash fltration results
(Meura 2001)
Step
Filling
1st
compression
Sparge
Time
(minutes)
21
5
57
2nd
compression
5
Drain
3
Decompressi
on
4
Emptying
TOTAL
17
112

34.

For Internal Use Only
Brewers Compass™: industrial
Wort analysis – good
results
fermentability
Sugar profle
Glucose
8%
Maltose
61%
Maltotriose
16%
Brewers Compass™ dose rate: 2.75 kg/T barley
Resulting wort rich in maltose
Low β-glucan wort levels for efficient mash and beer filtration
FAN levels sufficient for standard RDF beers
For highly attenuated beers additional yeast nutrient (yeast
Property
Content
extract) and amyloglucosidase can be used
β- glucan level
(PPM)
20 – 40
Wort viscosity
(mPa s)
1.3 – 1.5
FAN level (PPM)
130 - 150
Dextrins ≥
15%
DP4
Wort composition (12 ºP)

35.

A p p a r e n t d e g r e e o f fe r m e n ta tio n (%
For Internal Use Only
Brewers Compass™: industrial
results
Quick fermentation and diacetyl reduction
• Time to <50 PPB Diacetyl: 135 hours
E x tra c t (% )
• Target gravity achieved in 112 hours
(2000 Hl fermentations)
100
100
80
80
60
60
40
40
20
20
0
0
50
100
150
Time (hours)
200
0

36.

• 2000 Hl 100% barley trial,
filtration 350 Hl/h
• Body feed and increase in
differential pressure in line with
100% malt beers
Pressure (Bar)
Brewers Compass™: industrial
results
Trouble-free beer fltration
5.0
125
4.0
100
3.0
75
2.0
50
1.0
25
Bodyfeed (Hl/h)
For Internal Use Only
ΔP (bar)
0.0
0
50
100
150
200
Time (minutes)
250
300
0
350
inlet Pres. (bar)
Outlet Pres. (BAR)
Bodyfeed (g/Hl)

37.

For Internal Use Only
Brewers Compass: beer analysis
Fresh and force aged beers produced using
100% barley and Brewers Compass™
subjected to chemical and organoleptic
analysis at:
International Centre for Brewing and
Distilling
Heriot Watt University
under supervision of Prof. Dr. Paul Hughes

38.

Brewers Compass
physiochemical beer analysis
ICBD Data
Conclusion
Property
Bitterness (BU)
Diacetyl (µg/l)
Good head retention
CO2 (g/l)
All parameters in normal Haze (20°C) 90° (EBC)
range
Haze (0°C) 90° (EBC)
Colour (EBC)
Total soluble nitrogen
(mg/l)
Polyphenols (mg/l)
Head retention (NIBEM, s)
DMS (µg/l)
Units
17
21
4,1
0,7
1,1
6,5
620
185
274
27
For Internal Use Only
ICBD Data
Beer volatiles
Ethyl acetate (mg/l)
Isoamyl acetate (mg/l)
Ethyl hexanoate (mg/l)
Ethyl octanoate (mg/l)
2-Methylpropanol (mg/l)
2 and 3-Methylbutanol
(mg/l)
Units
16
1,2
< 0.1
< 0.1
3,4
57

39. Good flavor stability with Brewers Compass (100% barley) Low ageing aldehydes after forcing 28 days at 30°C

IMCD DATA
Analyte (units)
Good favor stability with
Brewers Compass (100%
barley)
Low ageing aldehydes
after forcing 28 days at
30°C
*Meilgaard (1981) Doctorial
theses
"Beer Flavour"
Technical University of
Denmark
For
Internal Use Only
Meilgaard*
Beer
Fresh
Aged*
6,0
21
3,1
27
40
360
1,2
3,2
1,9
5,7
2,4
73
3,6
24
280
375
3,5
15,1
4,4
8,9
Typical
Treshl
d
- SO2 (mg/l)
- Diacetyl (µg/l)
- Acetaldehyde (mg/l)
- DMS (µg/l)
- E-2-Nonenal (ng/l)
- Nonenal potential (ng/l)
- Methional (µg/l)
- 2-Methylpropanal (µg/l)
- 2-Methylbutanal (µg/l)
- 3-Methylbutanal (µg/l)
- Phenylacetaldehyde (µg/
l)
- Furfural (mg/l)
- 5-Hydr.met.lfurfural (mg/
l)
- Ethyl nicotinate (µg/l)
- Benzaldehyde (mg/l)
- Ethyl acetate (mg/l)
- Isoamyl acetate (mg/l)
- Ethyl hexanoate (mg/l)
- Ethyl octanoate (mg/l)
5,6
0,07
17,1
0,35
5
0.01 - 1
0,52
81,0
1,2
16
1,2
< 0.1
< 0.1
1,85
310
1,1
17
1,2
< 0.1
< 0.1
- 2-Methylpropanol (mg/l)
3,4
3,4
0.1 - 20
1000
1400
2000
3 - 50
2000
8 - 42
30, 21
0.6 - 4
1.2, 0.6
0.1 - 0.5
0.21
0.1 - 1.5 0.9 , 0.4
100 5 - 20
200
0.2 - 20
25,0
10 - 400 70 - 150
2 - 20
25
10 - 200
33
10 - 2000
110
200 - 2000
na
<50
250, 40
20 - 500
1000
10 - 300
1250
10 - 300
600
1600
150

40.

For Internal Use Only
Brewers Compass beer favor
profle
Fullness, body
10
Overall score
Mouthfeel
5
• Major flavor attributes match standard for this beer type
• Small differences between fresh and aged beers
indicating good flavor stability
0
Sour
Bitter
Sweet
Salty

41.

For Internal Use Only
Conclusion from commercial production (100%
barley)
With Brewers Compass™:
Mash profile was optimized for brewhouse time available
Wort high in fermentable sugars, good FAN levels, low in β-glucan
Excellent mash filtration rate (<2 hours empty-to-empty)
Fermentation efficiency comparable to all malt beer (time to RDF target 112 H, time to diacetyl specification:
135 H)
Standard physiochemical properties
Good head retention and flavor stability

42. Scope of the LCA Study

For Internal Use Only
Scope of the LCA Study
Parameters:
Use of an Brewers Compass together with
unmalted barley
Use of a Brewers Clarex
for colloidal stabilisation which enables
the use of modifed maturation conditions

43. What is LCA?

For Internal Use Only
What is LCA?
Identifes the material, energy and waste fows associate with a product
over its entire life cycle to determine environmental impacts and potential
improvements

44. Summary of LCA methodology

For Internal Use Only
Summary of LCA methodology
2 Methods used for standard assessments:
IPCC GWP 100a
Eco-indicator 99
SigmaPro software used for the LCA’s,
EcoInvent databases used for reference
The methods assign impacts to the raw materials (and their
production
processes), energy
sources, emissions, wastes and
by-products
IPCC GWP 100a data presented

45. LCA’s prepared for 4 cases

For Internal Use Only
LCA’s prepared for 4 cases
Beer produced with 100 % malt and stabilised with
a combination of silica gel and single-use PVPP
Beer produced with 100 % malt and stabilised with
Brewers Clarex employing modifed maturation
time and temperature
Beer produced with 100 % barley and Brewers
Compass, stabilised with a combination of
silica gel and single-use PVPP
Beer produced with 100 % barley and Brewers
Compass, stabilised with Brewers Clarex
employing modifed maturation time and temperature

46. Comparison of brewing methods

For Internal Use Only
Comparison of brewing methods
BC
barl
ey
steepi
ng
germinat
ion
kilni
ng
mal
t
milli
ng
grist
mashi
ng
mas
h
mash
wort
fltratio
n
Brewe
rs
BC
or
SHG
+PVPP
FV BBT
or
SHG
+PVPP
Compa
ss
barl
ey
barle
y
milli
ng
malting excluded
grist
mashi
ng
mas
h
mash
fltratio
n
wort
FV BBT

47. LCA Output summary, 100 % malt, stabilised with SHG + PVPP

For Internal Use Only
LCA Output summary, 100 % malt, stabilised with
SHG + PVPP
yeast, COD, etc
beer 1 Hl
1.4 kg CO2 eq.
17.9 kg CO2 eq.
wort 79.2 kg
-5.7 kg CO2
eq.
5.0 kg CO2 eq.
beer stabilizer
SHG + PVPP
0.16 kg CO2 eq.
electricity 27.7
MJ
5.2 kg CO2 eq.
heat 86.1 MJ
6.1 kg CO2 eq.
mash 56 kg
10.7 kg CO2 eq.
feed 13.7 kg
-6.1 kg CO2 eq.
grist 16 kg
10.4 kg CO2 eq.
malt 16 kg
-0.4 kg CO2
eq.
10 kg CO2 eq.
0.116 kg CO2
eq.
1.24 kg CO2
eq.
electricity 7.4
MJ
heat 34.4 MJ
2.44 kg CO2 eq.
1.4 kg CO2 eq.
barley 18.9 kg
6.5 kg CO2 eq.
Others
Barley
Beer stabilizer
Energy
Heat

48. LCA Output summary, 100 % malt, stabilised with Brewers Clarex®

For Internal Use Only
LCA Output summary, 100 % malt, stabilised with
Brewers Clarex®
yeast, COD, etc
beer, 1 Hl
1.4 kg CO2 eq.
16.8 kg CO2 eq.
wort 79.2 kg
-5.7 kg CO2
eq.
5.0 kg CO2 eq.
Beer stabilizer
Brewers Clarex
0.013 kg CO2
eq.
electricity 22.9
MJ
4.3 kg CO2 eq.
heat 86.1 MJ
6.1 kg CO2 eq.
Electricity lower for PSEP
compared to SHG + PVPP
mash, 56 kg
10.7 kg CO2 eq.
feed 13.7 kg
-6.1 kg CO2 eq.
grist, 16 kg
10.4 kg CO2 eq.
malt, 16 kg
-0.4 kg CO2
eq.
10 kg CO2 eq.
0.116 kg CO2
eq.
1.24 kg CO2
eq.
electricity 7.4
MJ
heat 34.4 MJ
2.44 kg CO2 eq.
1.4 kg CO2 eq.
barley 18.9 kg
6.5 kg CO2 eq.
Others
Barley
Beer stabilizer
Energy
Heat

49. LCA Output summary, 100 % barley brewed with Brewers Compass, stabilized with SHG + PVPP

For Internal Use Only
LCA Output summary, 100 % barley
brewed with Brewers Compass, stabilized
with SHG + PVPP
yeast, COD, etc
beer, 1 Hl
1.4 kg CO2 eq.
14.3 kg CO2 eq.
feed 13.7 kg
wort, 79.2 kg
-6.1 kg CO2 eq.
1.4 kg CO2 eq.
Brewers
Compass 0.05
kg
Beer stabilizer
SHG + PVPP
0.16 kg CO2 eq.
electricity 27.7
MJ
5.2 kg CO2 eq.
heat 86.1 MJ
6.1 kg CO2 eq.
mash, 56 kg
7.1 kg CO2 eq.
0.3 kg CO2 eq.
grist, 17.6 kg
6.6 kg CO2 eq.
0.179 kg CO2
eq.
X
malt, convt 16
kg
electricity 1.07
MJ
10 kg CO2 eq.
0.179 kg CO2
eq.
barley 17.6 kg
6.2 kg CO2 eq.
Others
Barley
Beer stabilizer
Energy
Heat

50. LCA Output summary, 100 % barley brewed with Brewers Compass, stabilized with Brewers Clarex®

For Internal Use Only
LCA Output summary, 100 % barley
brewed with Brewers Compass, stabilized
with Brewers Clarex®
yeast, COD, etc
beer, 1 Hl
1.4 kg CO2 eq.
13.2 kg CO2 eq.
feed 13.7 kg
wort, 79.2 kg
-6.1 kg CO2 eq.
1.4 kg CO2 eq.
Brewers
Compass 0.05
kg
Beer stabilizer
Brewers Clarex
0.013 kg CO2
eq.
electricity 22.9
MJ
4.3 kg CO2 eq.
heat 86.1 MJ
6.1 kg CO2 eq.
Electricity lower for PSEP
compared to SHG + PVPP
mash, 56 kg
7.1 kg CO2 eq.
0.3 kg CO2 eq.
grist, 17.6 kg
6.6 kg CO2 eq.
0.179 kg CO2
eq.
X
malt, convt 16
kg
electricity 1.07
MJ
10 kg CO2 eq.
0.179 kg CO2
eq.
barley 17.6 kg
6.2 kg CO2 eq.
Others
Barley
Beer stabilizer
Energy
Heat

51. Summary of CO2 equivalent savings

For Internal Use Only
Summary of CO2 equivalent savings
Kg CO2 eq / Hl
% reduction
Beer production 100 %
malt with SHG + PVPP
17.9
-
Beer production 100 %
malt with Brewers Clarex
stabilisation
Beer production 100 %
barley with Brewers
Compass, SHG + PVPP
stabilisation
16.8
6.1
14.3
20.1
Beer production 100 %
barley with Brewers
Compass, Brewers Clarex
stabilisation
13.2
26.3

52. Summary of LCA results kg CO2 equivalent

For Internal Use Only
Summary of LCA results kg CO2
equivalent
CO2-eq emission per Hl beer (from field to BBT)
Avg efficiency
20
Emmission (kg CO2-eq / Hl)
State of art eff.
16
12
8
4
0
100 % malt, 100% malt, BC 100% barley,
conventional
stab
conventional
stab
stab
100% barley,
BC stab

53. Reflection on figures

For Internal Use Only
Refection on fgures
Example:
Savings for a single 5 mln Hl brewery using 100% barley with Brewers Compass and stabilizing with Brewers
Clarex compared to 100% malt and classical beer stabilization)
Saving: 4.7 kg CO2 / hl beer (feld to beer ex packaging)
Total annual saving: 23.500 ton CO2 per 5 million hl
Energy savings dependent on energy price
Additional to energy savings, extra €329.000 value (savings) in carbon credits (carbon credit:
€14 / ton CO2)
Carbon savings equal to average annual carbon footprint of 2.200 people in Western Europe
Carbon savings equal to emissions for 4200 world trips (40.000 km/trip)

54. Conclusions of the LCA Study

For Internal Use Only
Conclusions of the LCA Study
Enzymes are a safe, natural, process aids, facilitating brewers to further reduce their
carbon footprint and enhance their sustainability performance
While doing so, brewers can generate energy savings and beneft from additional
advantages (e.g. expansion of maturation capacity without CAPEX need in case of prolinespecifc protease for beer stabilization)
Two area’s where enzyme technology can bring sustainable savings to the brewing
industry are brewing with barley and enzymatic beer stabilization
From a sustainability point of view, the brewing industry will also beneft from the
technological improvements in malting efciency, in brewery hardware, logistics and
packaging.

55. Summary of benefits with Brewers Compass™

For Internal Use Only
Summary of benefts with Brewers
Compass™
• Brewers Compass™: latest DSM innovation for sustainable barley brewing
• Enables brewing with 100% barley, but can also be applied for any desired
mixture of malt, barley and adjunct
• Easy-to-use robust blend of classical enzymes optimized for optimum
cost/benefit
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